机械制造工程学(一)总结.pptVIP

课程总体安排 绪论 2 第1章 切削加工的基本知识 8 第2章 金属切削加工的基本原理 12 第3章 金属切削机床的基本知识 2 第4章 车床与车削加工方法 6+3 第5章 铣削与刨削 4 第6章 孔加工 4+2 第7章 磨削与光整加工 4 第8章 齿形加工 4+3 第9章 特种加工 2 第10章 材料成型方法 4 Chapter 1 Fundamentals of Cutting Processes Mechanical Manufacturing Technology Cutting Processes Forming Processes Machining Bench work Advanced Machining Processes Classification of material removal processes Conventional Machining Bench work Nontraditional Machining Abrasive Processes 1.1.2 Characteristics of cutting process Advantages: 1.Variety of work materials. Metals, plastics, composites, ceramics 2.Variety of part shapes and geometric features. -Regular : flat plane, round surface; -Irregular: screw threads, T-slot ,gear teeth 3.Dimensional accuracy. (± 0.025mm) 4.Good surface finishes. (0.4μm) 1.1.2 Characteristics of cutting process Disadvantages: 1.Wastful of material. 2.Timing consuming. 3. Cutting force. Conditions that enable cutting processes： 1.Cutting Motions； 2.Cutting tool shape； 3.Cutting tool material. 1.1 Basic Concepts Turing 1.1.4 Three elements in cutting 1. Cutting speed 2. Feed rate 3. Back engagement 1.1 Basic Concepts 4. Resultant motion and velocity vc Cutting speed Main motion Feed motion vf ve Feeding speed Resultant cutting speed Example 3 ---Calculation of cutting conditions A cylindrical workpiece of 400mm long and 150mm in diameter needs to be turned in single pass to a diameter of 142mm in 360mm portion of the length. If the turning operation must be completed within 4miutes, using a feed of 0.3mm/rev, what speed of the spindle is to be set to meet this machining requirement? Calculate the cutting speed. Depend on purpose and cutting conditions, machining can be classified into two categories: Rough cut- to remove large amounts of material from the starting workpiece as quickly as possible. f=0.4~1.25mm/r, ap=2.5~20mm Finish cut-to complete the part geometry and to achieve the final dimensions, tolerances, and