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Nonlinear dynamics of regenerative cutting processes-Comparison of two models.pdf

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Nonlinear dynamics of regenerative cutting processes-Comparison of two models

Chaos, Solitons and Fractals 29 (2006) 1219–1228 /locate/chaosNonlinear dynamics of regenerative cutting processes—Comparison of two models X.S. Wang a,*, J. Hu b, J.B. Gao b a Department of Mechanical Engineering, Southeast University, Nanjing 210096, PR China b Department of Electrical and Computer Engineering, University of Florida, Gainesville, FL 32611, USA Accepted 24 August 2005Abstract Understanding the nonlinear dynamics of cutting processes is essential for the improvement of machining technol- ogy. We study machine cutting processes by two different models, one has been recently introduced by Litak [Litak G. Chaotic vibrations in a regenerative cutting process. Chaos, Solitons Fractals 2002;13:1531–5] and the other is the classic delay differential equation model. Although chaotic solutions have been found in both models, well known routes to chaos, such as period-doubling or quasi-periodic motion to chaos are not observed in either model. Careful analysis shows that the chaotic motion from the Litaks model has sharper spectral peaks, a smaller correlation dimen- sion and a smaller value for the largest positive Lyapunov exponent. Implications to the control of chaos in cutting processes are discussed. 2005 Elsevier Ltd. All rights reserved.1. Introduction Undesired relative vibrations between the tool and the workpiece may severely degrade the quality of machined sur- faces during a cutting process. Effective control of the periodic and chaotic vibrations in all acceptable working condi- tions is of key importance to machining technology. An important first step toward this goal is to understand the nonlinear dynamics of cutting processes. Since the 1980s, this issue has attracted a lot of attention, and a number of different models describing machining processes have been proposed and analyzed [1–23]. In this paper, we critically analyze two models for describing cutting processes. One is the classic delay differential equation model; the other has