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Optimal Scheduling of Belt Conveyor Systems for Energy Efficiency -
Optimal Scheduling of Belt Conveyor Systems for Energy Efficiency -
With Application in a Coal-fired Power Plant
Shirong Zhang and Yuling Tang
Abstract—The energy efficiency of belt conveyor systems can
be improved at equipment or operational levels. In literature,
variable speed control is proposed as an effective way to
improve operation efficiency of belt conveyors. However, the
current strategies most focus on lower control loops without
considerations at the system level. In this paper, an optimal
scheduling is proposed to improve the energy efficiency of
belt conveyor systems at the operational level, where time-of-
use (TOU) tariff, ramp rate of belt speed and other system
constraints are considered. A coal conveying system in a coal-
fired power plant is taken as a case study, where great savings of
both energy cost and energy consumption through the optimal
scheduling are achieved.
Index Terms—Belt conveyor system, energy efficiency, Opti-
mal scheduling, Time-of-use tariff
I. INTRODUCTION
Belt conveyors are being employed to form the most
important parts of material handling systems because of their
high efficiency of transportation. Energy cost forms a large
part of the operational cost (up to 40% [1]) of belt conveyor
systems. It is significant to reduce the energy consumption
or the energy cost of belt conveyors by improving energy
efficiency. A belt conveyor is a typical energy conversion
system from electrical energy to mechanical energy. The
improvement of energy efficiency can easily put to the oper-
ation efficiency and equipment efficiency. It is also noted that
equipment efficiency, and consequently operation efficiency,
decides performance efficiency, which is usually reflected by
various external indicators, such as energy consumption or
energy cost. On the other hand, a performance indicator can
drive an operation in its optimal efficiency.
In practice, the improvement of equipment efficiency of
belt conveyors is achieved mainly by equipment r
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