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Modeling of grain size effect on micro deformation behavior in micro-forming of pure copper.pdf

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Modeling of grain size effect on micro deformation behavior in micro-forming of pure copper

M m W D a A R R A K M M G M D F 1 n m d w a t N a e l l t m d n w 0 dMaterials Science and Engineering A 527 (2010) 6638–6648 Contents lists available at ScienceDirect Materials Science and Engineering A journa l homepage: www.e lsev ier .com/ locate /msea odeling of grain size effect on micro deformation behavior in icro-forming of pure copper .L. Chan, M.W. Fu ?, J. Lu, J.G. Liu epartment of Mechanical Engineering, The Hong Kong Polytechnic University, Hung Hom, Kowloon, Hong Kong, China r t i c l e i n f o rticle history: eceived 24 April 2010 eceived in revised form 28 June 2010 ccepted 2 July 2010 eywords: icro-product icro-scaled plastic deformation rain size effect a b s t r a c t In micro-scaled plastic deformation process such as micro-forming, material grain size effect is difficult to reveal and investigate using conventional material models. Finding a way to study and model the grain size effect on micro-scaled deformation behavior is a non-trivial issue that needs to be addressed in greater depth. In this study, the grain size effect is investigated through micro-compression of pure copper. The deformation behaviors, including inhomogeneous material flow and the decrease of flow stress with the increase of grain size for the same size of specimens, are studied. It is revealed that when the specimen is composed of only a few grains, the grains with different sizes, shapes and orientations are unevenly distributed in the specimen and each grain plays a significant role in micro-scaled plastic deformationand leads to inhomogeneousdeformationand the scatter of experimental data. Furthermore,icro-forming eformation behavior inite Element simulation it is found that the decrease of flow stress is caused by the dwindling of grain boundary strengthening effect when the grain size is increased. Based on the experiment results and the proposed composite model, themethodologies to estimate grainproperties andmodel grain size effect aredeveloped. Through Finite Ele