移动磁场铸造法改善铝薄壁件充型能力的试验研究.pdfVIP

学兔兔 Mar．2009 铸 造 FOUNDRY ·213· VO1．58 NO．3 移动磁场铸造法改善铝薄壁件充型能力的试验研究 黄利光 ，陈永禄z (1．福州大学机械工程与自动化学院，福建福州350108；2．福建工程学院材料科学与工程系，福建福州350014) 摘要：针对超薄壁铝铸造成形这一技术难题，利用自制的直线电机并采用石膏铸型，探讨移动磁场铸造法制取超薄壁 铝质散热片的成形工艺。结果表明，采用直线电机移动磁场铸造法可增强液态金属的充型压头，有效改善铝合金充型 能力，当电压达到22o~250v之间，采用不锈钢作为铸型可以浇注出较完整的铸件。 关键词：移动磁场；直线电机；铝合金；薄壁件；充型能力 中图分类号：TG249．6；TG21 1；TG292 文献标识码：A 文章编号：1001—4977(2009)03—0213—04 Improving Filling Ability of Thin—Walled Aluminum Piece by Traveling Magnetic Field Foundry Method HUANG Li-guang’，CHEN Yong—lu (1_College of Electrical Engineenng and Automation，Fuzhou University，Fuzhou 3501 08， Fujian，China；2。Department of Material Science and Engineering，Fujian University of Technology，Fuzhou 350014，Fujian，China) Abstract：Aiming at the technicaI problems of thin-walled aluminum casting。the traveling magnetic field foundry method has been adopted to study the forming process of thin—walled aluminum heat sink，by using self-made linear motor and plaster mold．The results show that the traveling magnetic field foundry method by using linear motor can enhance the filling pressure head of Iiquid metaI and effectively improve the filling ability of aluminum alloy；when the voltage iS 220—250 V．the completer casting piece can be obtained by taking stainless steeI as the bosom plate． Key words：traveling magnetic field；Iinear motor；aluminum alloy；thin-walled piece；filling ability 随现代工业及铸造新技术的发展，要求零部件结构 拟铸件 (E型)。该零件轮廓尺寸为400 mmxlO0 mmx 合理、减轻质量，实现少切削或无切削，以降低成本， 50mm，铸件下表面为平面。图1为试验用模拟零件图。 提高生产率mo因此，对薄壁铸造铝合金件的需求量越来 越大。大型电子设备的散热片 (壁厚