镁合金消失模铸造压力凝固工艺研究.pdfVIP

学兔兔 铸 造 Jan．2010 · 12 · FOUNDRY VoI．59 No．1 镁合金消失模铸造压力凝固工艺研究 赵 忠，樊自田，唐 波，成 平 (华中科技大学材料成形与模具技术国家重点实验室，湖北武汉430074) 摘要：利用消失模铸造压力凝固技术增强AZ9ID镁合金补缩能力，对消失模铸造压力凝固中的加压过程和铸件表面凹陷 进行了分析计算，并进行了温度场模拟。结果表明：开始加压时的金属液温度应高于590℃，加压时间应控制在250 S内。 消失模铸造压力凝固的试样热节处表面易产生凹陷，凹陷量与壁厚成正比。为防止铸件表面产生凹陷，改进了浇注系 统，增加了补缩冒口，实现顺序凝固，使凹陷转移至最后凝固的浇注系统和冒口部位，并将该工艺应用于复杂缸盖零 件的成形。 关键词：镁合金；消失模铸造；压力凝固；补缩 中图分类号：TG146．2 文献标识码：A 文章编号：1001—4977(2olo)O1—0012—04 Pressure Solidification Process of Magnesium Alloy in Lost Foam Casting ZHAO Zhong，FAN Zi—tian，TANG Bo，CHENG Ping (State Key Laboratory of Material Processing and DieMould Technology，Huazhong University of Science and Technology，Wuhan 430074，Hubei，ChinaJ Abstract：Feeding capacity of Az91 D magnesium alloy iS enhanced by using pressure solidification in Iost foam．casting (LFC)．The pressurizing time and the surface depression of the casting were calculated and analyzed，and the temperature field was simulated．The results show that the pressurizing began at above 590℃．and the pressurizing time should be controlled within 250 S．It was found that the castings surface depression generated easily at hot spot surface where solidified last．The mathematicaI modeI shows that the SUrface depression iS directly proportionaI to walI thickness．In order to prevent the casting SUrface fr0m depression．the gating system and the riser should be installed in the position where the surface depression located to achieve directional solidification，and the complex cylinder head parts were perfectly formed b