拜耳法管道化溶出系统的能量分析.pdfVIP

第25 卷第5期 矿 冶 工 程 Vol.25 l 5 2005年 10月 MINING AND META URGICA ENGINEERING October 2005 y , , , ( 中南大学冶金科学与工程学院, 湖南长沙 410083) : 对拜耳法生产氧化铝管道化溶出的能量 行了数值模拟, 研究了生产过程中节能降耗的途径。模拟结果表明: 在预热段 中,初级结疤厚度对能耗影响很大, 需要严格控制,提高预热级数可以提高矿浆预热终温, 但效果不明显;在熔盐加热段中, 各级结 疤厚度对结果影响效果相同,表现为当其处于0~ 1mm 区间时热利用率变化幅度很大,而采用多内管、细内径的工艺方式可以有效 的减少熔盐需求流量, 同时发现当溶出温度取值增加至275 e 以后, 熔盐需求流量巨幅增长,而热利用率降低明显。 : 氧化铝; 拜尔法; 管道化溶出; 数值模拟; 节能 : TF111.3 : A : 0253- 6099(2005)05- 0042- 05 An Analysis of Energy Consumption of Tube Digestion in Bayer Process LIXiao2bin, WA GYu, LIU Gui2hua, ZHOU Qiu2sheng (School of Metallurgical Science and Engineering, Central South University, Changsha 410083,Hunan, China) Abstract: The energy balance system of tube digestion in Bayer process is simulated for alumina production and studied the way toreduce energy consumption. Theresults showed that in preheating section, theprimary scale thickness affected the en2 ergy consumption greatly sothat it should be strictly controlled. The slurry temperature couldbe increased by upgrading the preheating grade, but the effect was not significant. In melting2salt heating section, the effects of scale thickness of different stageswere alike, i e, the heat availability decreased enormouslywith the increment of the scale thickness from 0to 1 mm. The demandedmelting2salt volume could be cut down by using more minor diameter inner tubes. The demandedmelting2salt volume increased aswell asthe heat availability decreased obviouslywith the incrementofthedigestion temperatureto275 e . Key words: alumina; Bayer; tube digestion; simulate; reduce energy consumption 虽然拜耳法生产氧化铝相对于烧结法能耗较低, 认。本论文以原长城铝业公司采用的管道化溶出系