高速线材车间.doc

新建年产68万吨热轧高速线材车间 摘　　要 在本设计中，将新建一个年产68万吨的线材生产车间，该线材车间所配备的轧机是目前世界上较为先进的高速线材轧机，采用单线轧制方式。它实现了以120m/s的保证速度轧制，其最高轧制速度达到150m/s。其产品规格为5.5～18mm。盘卷单重约2吨。为了更好的占领市场，在参考国内、外市场对线材需求的基础上，本设计将生产碳素钢线材产品。车间年有效工作时间为6931小时，轧机负荷率为88.6%。 钢坯是在步进式加热炉中使用混合煤气加热，加热能力为150t/h。加热炉由计算机控制。出炉温度为1050～1180℃。 该轧机采用由连铸坯供应的断面为150mm×150mm，长12m,单重约2.1吨的方坯。 该生产线由6架平—立交替粗轧机、6架平—立交替中轧机；4架平立交替布置的悬臂辊环式紧凑预精轧机；10架平—立交替摩根45°无扭精轧机组构成。 轧后线材通过水冷箱和一套延迟型斯太尔摩冷却运输系统来实现线材的冷却，从而对成品线材的金属性能，如抗拉强度进行控制。同时也达到控制氧化铁皮厚度得到优质产品的目的。 该车间的计算机控制系统用于控制冷却、控温轧制、无张力轧制、最佳剪切、尺寸控制和缺陷监测等。 本设计所采用的工艺技术是国内最先进的高速线材生产工艺，应在国内普及实施。 关键词：车间设计；高速线材生产；线材轧机；控制轧制 A new workshop of hot rolled high-speed wire mill with an annual output of 680,000tons Abstract In this design, will create a new one with an annual output of 680,000 tons of wire rod production workshop, the workshop by the wire with the mill is currently the worlds more advanced high-speed wire rod mill, a single-rolling way. It achieved a 120 m / s guarantee speed rolling, rolling its maximum speed reached 150 m / s. Their product specifications is from 5.5 to 18 mm. Single-disc volumes, weighing about 2 tons. In order to better capture the market, in reference to domestic and foreign market demand for the wire on the basis of this design will produce carbon steel wire rod products. The effective time of 6,931 hours of work, the mill rate of 88.6 percent load. Step-by-step billet is heated by hybrid gas in a controlled atmosphere walking-beam which is controlled by computer.The heating capacity is 150 t / h,and its exit temperature is from 1050 to 1180 ℃. The rolling mill adopts 150mm sqare ,12-meter long,and 2.1-ton weight billets casted bycontinous casting machine. The production line is consists of six-H – V horizontal roughing stands, six-H -V the turn of the legislation mill; four-turn layout of the legislation cantilever roller ring compact pre-finishing mill;ten stands Morgan 45 ° turn without twisting finishing mill Units. After rolling through the wire and water-cooled me Stelmor a