PCD刀具切削各向同性热解石墨时石墨转移膜的形成机理.pdfVIP

人工晶体学报 第45 卷第2 期 Vol. 45 No.2 2016 年2 月 JOURNAL OF SYNTHEηC CRYSTAlS February ,2016 PCD 刀具切削备向同性热解石墨时 石墨转移膜的形成机理 王 奔，刘东垒，王明海，郑耀辉，印文典 {沈阳航空航天大学航空制造工艺数字化国防重点学科实验室，沈阳 110136 ) 摘要:为研究石墨转移膜在刀具表面形成的可能性和演变规律及形成机理，采用聚晶金刚石(PCD) 刀具进行了各 向同性热解石墨切削试验。对刀具磨损区域形貌、表面加工质量和切削力进行了分析。根据试验结果分析表明: 切削过程中 PCD 刀具后刀面上形成了一层石墨转移膜。石墨转移膜的形成机理以物理吸附作用和摩擦挤压为主。 石墨晶体结构特性、石墨晶体缺陷和环境氛围是影响石墨转移膜形成的三个主要因素。刀具磨损、表面加工质量 和切削力的变化情况与石墨转移膜的动态变化过程具有较高的一致性，石墨转移膜的形成可以有效地降低刀具磨 损速度，提高表面加工质量，降低切削力。 关键词:石墨转移膜;晶体缺陷;物理吸附;摩擦挤压 中固分类号:TH161 文献标iR码:A 文章编号:1(削-985X (2016 )02 -0476-07 Generation Mechanism of Graphite-transfer-film during Cutting of Isotropic Pyrolytic Graphite Usiog PCD Tool WANG Ben , L/U Dong-xi , WANG Ming-h山， ZHENG }jαo扣â ， YIN Wen-dian (Key Laboratory of Fundamental Science for National Defense of Aeronautical Digital Manufacturing Process Shenyang Aerospace University. Liaoning 110136. China) (Received 18 September 2015 , accepted 19 October 2015 ) Abstract: In order to study the possibility of the generation of graphite-transfer-film on tool surface , an experiment of turning of isotropic pyrolytic graphite was conducted out using Polycrystalline diamond ( PCD) too1. The evolution and the generation mechanism of graphite-transfer-film were discussed either. The morphology of tool wear , the surface machining quality and the cutting force were studied. Based on the experimental results , it was found that a layer of graphite-transfer-film was