复杂曲面环形刀五轴加工的自适应刀轴矢量优化方法.pdfVIP

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复杂曲面环形刀五轴加工的自适应刀轴矢量优化方法.pdf

复杂曲面环形刀五轴加工的自适应刀轴矢量优化方法

———  张 莹 张定华 吴宝海 李 山 罗 明 西北工业大学现代设计与集成制造技术教育部 点实验室,西安,710072 :针对复杂曲面的环形刀五轴加工, 建立了二阶泰勒逼近下的加工带宽模型与刀轴倾角之间的 函数关系。通过分析函数变化规律,基于刀具切削刃与被加工曲面的形状匹配原则自动计算满足局部 可铣性充分条件的后跟角,并以最大化加工带宽为目的优化侧偏角。算例表明,该算法能有效地缩短加 工路径,提高加工效率。 :;;; :T P39 1.7    :1004—132X (2008)08—0945—04 An Adaptive Optimizing Tool Orientation Method for 5-axis Toroidal-end Milling of Free-form Surfaces Zhang Ying Zhang Dinghua Wu Baohai Li Shan Luo Ming Key Labo at o y of Cont em po a y Design and Int eg ated M anufactu ing T echnology , Educatio n Mini st y of China,No thw est e n Po ly technical Unive sity,Xian,7 10072 Abstract:T his pape fo cused on t he 5-axis milling of f ee-fo m su faces with the t o oidal-end cutte .Fi st, the f unctio n between the machined st ip widt h based o n second o de app o ximations and the t ool o ienta tion w as co nst ucted and analy zed.Second, acco ding to the p inciple t hat t he cutt ing shape of t he cutt e matches t he desig ned su face at t he cutte cont act point, t he inclinat ion ang le w hich sati sfied t he local millable co ndition w as calculated auto matically .Finally, the optim al tilt ang le w as dete mined by m ax imizing t he m achined st ip w idth .Examples show t hat t he alg o it hm p esent ed he ein is feasible and t he esult s a e w ith sho te t ool pat h and efficiency . Key words:five-axi s machining;to oidal-end cutte ;m achined st ip w idth ;o pt imal to ol o ient a- tion 0  引言 。 [4] 、、 ,Yo on , 。, , , , , , [1] , 。

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