镍合金加工焊接.pptVIP

WELDING FABRICATION of HAYNES INTERNATIONAL NICKEL ALLOYS 镍基合金的加工和焊接 ACCEPTABLE WELDING PROCESSES MOST COMMON 常用方法 Gas Tungsten Arc Welding 钨极氩弧焊 (GTAW) Gas Metal Arc Welding 熔化极弧焊 (GMAW) Shielded Metal Arc Welding 手弧焊 (SMAW) OCCASIONALLY USED 非常用方法 Plasma Arc Welding (PAW) Resistance Spot Welding (RSW) Laser Beam Welding (LBW) Electron Beam Welding (EBW) Friction Welding (FRW) Submerged Arc Welding (SAW) Plasma Arc Cutting (PAC) UNACCEPTABLE WELDING  PROCESSES Oxyacetylene Welding 氧炔焰焊接 (OAW) Carbon pick-up from the flame. 从氧炔焰中吸收碳 Alloying elements react with oxygen. 合金元素与氧气反应 Ni (~2650°F) NiO (~3560°F) Cr (~3465°F) Cr2O3 (~4400°F) Oxyacetylene cutting is not an appropriate cutting technique for the nickel alloys. 氧炔焰切割对镍基合金来说也是不允许的 GTAW Power supplies equipped with high frequency start, pre/post purge, and up/down slope (or foot pedal) controls are recommended. 使用具有高频起弧，预先/延时喷气和电流控制（脚控制板）的电源 Welding torch should be equipped with a gas diffuser screen (gas lens) to provide optimum shielding gas coverage. 焊枪保护罩上要带有优化保护气的丝网 2% thoriated tungsten electrodes (AWS A5.12-EWTh-2). 含2%钍的钨电极(AWS A5.12-EWTh-2) Lanthanated (EWLa-1) ceriated (EWCe-2) also used. 也使用含镧(EWLa-1) 和含铈的(EWCe-2) 钨电极进行焊接 GTAW SHIELDING GAS 保护气 Welding grade argon (AWS A5.32, class SG-A, 99.997% minimum purity) shielding gas. 焊接级纯氩 Flow rates - 25-30 CFH (11.8-14.2L/min). 流速 25-30 CFH (11.8-14.2L/min). Oxygen, carbon dioxide, nitrogen, moisture can cause porosity. 氧气，二氧化碳，氮气，湿气会导致气孔 Back purge the root side of the weld joint (100% argon). 背部保护气(100% 氩气) Flow rates - 5-10 CFH (2.4-4.7L/min). 流速 5-10 CFH (2.4-4.7L/min) GMAW EQUIPMENT 设备 Constant current, fixed frequency pulse, variable slope/inductance, and synergic welding power supplies can be used. 恒定的电流，固定的脉冲频率，可调的电感，协同的焊接电源 Water