导流角对挤压变形中金属流动与缺陷的影响.pdfVIP

Vol15 No. 1 第 15 卷第1 期 材料科学与工艺 2007 年2 月 MATERIALS SCIENCE TECHNOLOGY Feb. ， 2∞7 导流角对挤压变形中金属流动与缺陷的影晌 李峰，苑世剑，何祝斌 (哈尔滨工业大学材料科学与工辍学院，黑龙江哈尔滨 15仪则I ， E咽晶il:hitlif@ 126. com) 摘 要:为了减少平模挤压时因金属流动不均匀而产生死区、缩孔及表面裂纹等缺陷，在此采用了一种带导 流角结构的芯模用于挤压.用数值模拟对有、先导流角两种形式挤压过程中金属的变形流动行为进行了研 究，通过对比分析可知:增加导流角可以改变凹模成角部区域应力分布，减少死区产生的摇围;改善了挤压水 期筒内等效应变的不均匀程度，使轴心来端不易出现缩孔p 使出口处.Jw轴心最远点的应力状态发生改变，轴 向拉应力的数值减少了…亭，降低了在表面由于附加应力而产生裂纹的可能性. 关键词:挤压:金属流动;-*流角;应力状态;缺陷 中团分类号: TG376 文献标识码:A 文章编号: 1005 -0299(2∞7)01 伽∞15 -例 Effect of guiding angle on metaI flow and defects in extrusion deformation U Feng ,YUAN Shi-jian ,HE Zhu-bin (Sch∞1 of Materia1s Science and Engineering , Harbin Institute of Technology , Harbin 15仅lOl ， China , E-mail:hitlif@126.com) Abstract: In order to reduce defects , such as the dead zone , the shrinkage cavity and the surface cracks , caused by non-homogeneous metal flow in extrusion process , an extrusion process is proposed by using a die wi由 the guiding angle. Numerical simulation is camed out on the metal flow of extrusion process with and without a guiding angle. It is shown from simulation results that the stress distribution at the lower comer of the bottom die is optimized and the dead zone Îs decreased as there is the guiding angle. 白le inhomogeneous e- quivalent strain is improveds in the container at the final stage of extrusion , which reduces possibility of gener- ation of shrinking hole at the end of the axís. 叽le stress condition of the farthest point from the axís at the exit is changed , and the axial stress is decreased by half , so that the risk in generation of surface cracks caused hy additional stress is