PFMEA 培训资料课件.ppt

Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Process FMEA Failure Mode and Effects Analysis 过程FMEA 失效模式及后果分析 Process FMEA Failure Mode and Effects Analysis 过程FMEA 失效模式及后果分析 What is a Process FMEA? 什么是程序FEMA？ A systemized group of activities intended to: 一个系统化团队： Recognize and evaluate the potential failure of a process and its effects 确定和评价过程的潜在失效和后果 Identify actions that could eliminate or reduce the chance of the potential failure occurring 确定可以消除或减少潜在失效发生机会的措施 Document the process - it defines what a process must do to satisfy a customer 把以上的措施规定下来并标准化－－操作JIS Failure Mode and Effects Analysis 过程FMEA 失效模式及后果分析 Purpose of PFMEA’s PFMEA‘s 的目的 To identify potential failure modes and rate the severity of their effects 确定有哪些潜在失效模式和其后果严重性 To identify Critical Characteristics 确定评价特性 To rank order potential process deficiencies 确定潜在过程缺陷的等级 To focus on eliminating process concerns and help prevent problems from occurring 注意消除装配过程的缺陷和防止问题发生 Quality check standard Standardized inspection In process validation Andon system GMS DFMEA / PFMEA KCDS ( KPC / PQC) Design for 6 sigma DFM/A CPIT Red – X Kepner Trago PFMEA RPN Top 5 Suggestion schemes Quality circles 为什么要使用PFMEA Failure Mode and Effects Analysis 过程FMEA 失效模式及后果分析 Customers of FMEA’s FMEA‘s 的顾客 The customer for a Process FMEA is normally seen as the “End User”. 1.过程FMEA的顾客通常被视为“最终用户”，也指车辆的最终用户。 However, customers can also be any subsequent or downstream manufacturing or assembly operation, as well as a service operation. 2.但也可以是后续的或下一制造或装配工序，以及服务工作。 Failure Mode and Effects Analysis 过程FMEA 失效模式及后果分析 When is a PFMEA Completed? PFMEA 什么时候完成 The PFMEA is a living document and must be updated whenever significa