玻璃纤维毡增强聚丙烯复合薄板的热冲压成形.pdfVIP

第 45 卷 ，第 1 期 工 程 塑 料 应 用 Vol.45 ，No.1 43 2017 年 1 月 ENGINEERING PLASTICS APPLICATION Jan. 2017 doi:10.3969/j.issn.1001-3539.2017.01.009 玻璃纤维毡增强聚丙烯复合薄板的热冲压成形* 王健，张亮亮，秦浩，肖宏，朱伟 ( 燕山大学 国家冷轧板带装备及工艺工程技术研究 中心 ，河北秦皇岛 066004) 摘要：通过ABAQUS 有限元模拟及热冲压成形实验，研究了不同温度下玻璃纤维毡增强聚丙烯复合材料 (GMT–PP) 的冲压成形性。结果表明，在可成形范围内，温度越高，可成形的深度越大，所需要的冲压力越小，越有利 于材料成形，在测试的范围内，GMT–PP 的适宜成形温度为160 ，200℃；结合冲压成形实验的结果与模拟结果可得出， 冲压成形时最容易出现损伤和断裂的部分为冲压件底部；冲压成形实验的曲线与模拟曲线的变化趋势基本吻合，实 验中冲压压力的大小与模拟值的大小在误差允许范围内保持一致，验证了所选黏弹性本构模型的合理性，为类似材 料的成形研究提供参考。 关键词：玻璃纤维毡增强热塑性复合材料；成形性；冲压实验；有限元模拟；黏弹性 中图分类号：TB332 文献标识码：A 文章编号：1001-3539(2017)01-0043-06 Study on Forming of Glass Mat Reinforced PP Composite Sheets with Hot Stamping Wang Jian ，Zhang Liangliang ，Qin Hao ，Xiao Hong ，Zhu Wei (National Engineering Research Center for Equipment and Technology of Cold Rolling Strip ，Yanshan University ，Qinhuangdao 066004 ，China) Abstract ：The stamping forming property of glass mat reinforced PP composites (GMT–PP) under different temperatures were studied by finite element simulation with ABAQUS and the hot stamping experiment. The results indicate that in the formable range ， the higher the temperature is ，the larger the forming depth is and the less the needing stamping pressure is ，which is beneficial to the forming of GMT–PP and the optimum formation temperature range for the GMT–PP is 160 ，200 ℃ in the range of the experiment. The part most easily damaged or fractured in the process of stamping is the bottom of the stamping part according to the results of the experiment and the simulation. The curve of the stamping experiment agrees well with the trend of