钢轨对接超窄间隙焊接的角变形.pdfVIP

院4H昏 院9期 何章悍然 VoL43 No .9 2013 年9 月 Elec位ic Welding Macrune 注22 钢轨对接超窄间隙焊接的角变形 符平坡，朱亮，周超，尚文娟 (兰州理工大学甘肃省有色金属新材料省部共建国家重点实验室，甘肃兰州 73∞50) 摘要:钢轨的超窄间隙对接对坡口宽度控制有严格的要求，焊接过程中的角变形直接影响坡口宽度的 变化和焊后钢轨的乎直度。 通过钢轨的超窄间隙焊接试验，实测出焊接过程中角变形随焊层厚度的变 化关系，其特征为:当焊层厚度达到 13-1 8 mm 时角变形达到最大佳，当焊层厚度达到 1 00 mm 以上 时，角变形不明显。在此变化关系的基础上估算出合适的反变形角度，可保证在焊接过程中坡口底部尺 寸随着焊接角变形始终保持在合适的范围内。 关键词:钢轨对接;超窄间隙焊接;角变形;反变形 申图分类号: TG404 文献标志码:8 文章编号: 1001-2303(2013)09-004 1-04 DOI: 10.751 2/j.issn.l∞1 -2303.2013.09. 10 Angular distortion of the rail butt joint welded with the method of ultra-narrow gap welding FU P in g-po ,ZH U Lia ng ,Z H OU Chao , SH ANG Wen-juan 』 (State Key Lah如or刚a创刷tωor巧y ofGan S缸u Advanced 阮No∞n-击.白.也: rrou山』βs Metal mat怆e盯eria仙Is趴认，Lanz拍hoωu University of门Technoωolog町y， Lan阻lZhoωou 7η3∞50， China) Abøtract: The con回1 of the gr回ve width is strict in the rail butt joint welded with the method of ultra-narrow gap welding , angular distortion will directly inßuence the groove width and the rail straight degree in 由is process of welding . ηle COrT哇lation of welding angular distortion with laye.rs thickness can be measured via a test of rail ultra-narrow gap welding. The character is that an伊lar distortion reaches a maximum when the thickness of welding layers is in the range of 1 3 句18mm and there is no more obvious disto削on when it is above 1 ∞mm. Anti-distortion angle estimated based on this relation can ensure that lhe bottom width of the e∞ve will be maintained in a proper range with welding angular distortion in lhe process of welding . Key wordø: ra