垫圈落料拉深复合模设计【毕业论文+CAD图纸全套】.doc

摘 要 本设计题目为垫圈落料拉深复合模设计，体现了有凸缘筒形件拉深落料的设计要求、内容及方向，有一定的设计意义。通过对该零件模具的设计，进一步加强了设计者冷冲压模具设计的基础知识，为以后设计更复杂的模具做了铺垫，打下了基础。 本设计运用拉深成型工艺及模具设计的基础知识，首先分析了零件工艺特点及性能要求；然后通过工艺计算确定了拉深次数及模具设计方案，并初选压力机；最后根据零件结构特征，确定了模具的设计参数、设计要点及整体结构。 本零件属于简单拉深件，设计过程中通过计算确定了拉深间隙、工作零件圆角半径、结构尺寸及公差，并且注意防止拉深时的破裂、拉深高度不够、制件底部被拉脱、制品口缘折皱等问题。全文从模具设计到零部件加工工艺及装配工艺等都进行了详细阐述。 关键词：工艺分析 拉深成型 落料 模具设计 Abstract The design theme of the washers blanking composite drawing module design, it embodies the flange cylinder drawing blanking the design requirements, content and direction and a certain sense of design. Through parts mold design, further strengthening the designers cold stamping die design of the basic knowledge, for the subsequent design of more complex mold paves the way and laid the foundation. The use of design drawing process and die designed on the basis of knowledge, the first analysis of the components of features and performance requirements; Then the calculated process of drawing number and die design program, and the primaries Press; Finally, according to parts of the structure, identify the mold design parameters, design features and the overall structure. The parts belonging to a simple drawing parts, the design process through the calculation to determine the deep gap, parts fillet radius, structure size and tolerance, and drawing attention to the prevention of the breakdown, drawing high enough, component dragged from the bottom, I geopolitical wrinkle products, and other issues. Die Design transcript from the processing of components and assembly process for the so elaborate. Key Words：Craft analysis Tandem modeling Blanking Mold design 垫圈落料拉深复合模设计 绪 论 目前，我国冲压技术与工业发达国家相比还相当的落后，主要原因是我国在冲压基础理论及成形工艺、模具标准化、模具设计、模具制造工艺及设备等方面与工业发达的国家尚有相当大的差距，导致我国模具在寿命、效率、加工精度、生产周期等方面与工业发达国家的模具相比差距相当大。 一、国内模具的现状和发展趋势 1.国内模具的现状 冲裁模以大型冲模覆盖件模具为代表。我国已能生产部分轿车覆盖件模具。如东风汽车公司冲模厂，已设计制造了富康轿车部分内覆盖件模具。一汽模具中心生产了捷达王轿车外覆盖件模具。轿车覆盖件模具，具有设计和制造难度大，质量和精度要求高的特点。可代表覆盖件模具的水平。在设计制造方法，手段上面已基本达到了国际水，模具结构功能方面也接近国际水平，在轿车模具国产化进程中前进了一