【2017年整理】铝套复合挤压工艺分析及数值模拟.doc

郑州航空工业管理学院 毕 业 论 文（设 计） 2015 届 材料成型及控制工程 专业 1106092 班级 题 目 铝套复合挤压工艺分析及数值模拟 姓 名 学号 指导教师 刘长红 职称 副教授 二О一 五 年 五 月 十八 日 内 容 提 要 挤压是用冲头或凸模对放置在凹模中的坯料加压，使之产生塑性流动，从而获得相应于模具的型孔或凹凸模形状的制件的一种压力加工方法。冷挤压不需要加热，是一种少切削或无切削的加工工艺，具有节约原料，生产率高等优点。但如果选择参数不合适，挤压力偏大会磨损模具，降低工件的尺寸精度。 本文对铝套的工艺性进行了分析，包括铝套的形状，尺寸精度，坯料的形状尺寸和润滑剂的选择做了简单的分析。铝套的形状为杯-杆形件，可以确定通过复合挤压来成形。文中对挤压件成形过程进行了数值模拟，模拟了摩擦系数和挤压速度对挤压力和损伤因子的影响，通过改变不同的参数，确定了最佳的一组变形工艺参数。 选择该参数生产的挤压件，尺寸精度比较高，金属流动性好，与预想结果基本相同，为零件的实际生产奠定了基础。 关 键 词 杯-杆形件；冷挤压；数值模拟；工艺优化 Process analysis and numerical simulation sets of aluminum composite extrusion Author?:Jiang?Hanzhi?????adviser:?Prof?Liu changhong? Abstract Extrusion is the punch or punch to be placed in the die blank-pressing, to produce plastic flow, thereby to obtain a mold shaped hole corresponding to the shape of the workpiece or embossing mold pressure processing methods. Cold extrusion need for heating, is a little cutting or no cutting process, with savings of raw materials, productivity advantages. However, if the selection parameter is inappropriate, extrusion mold wear Assembly partial pressure, reduce the dimensional accuracy of the workpiece. In this paper, the process of the aluminum jacket were analyzed, including the shape, dimensional accuracy, size and shape of the blank aluminum sleeve lubricant choice to do a simple analysis. Aluminum sleeve in the shape of a cup - rod-shaped member, can be determined by a composite extrusion molding. Paper, the extrusion forming process was simulated to simulate the friction coefficient and the extrusion speed pressure and damage factor squeeze on, by varying different parameters, determine the best set of deformation process parameters. Select the parameters of extrusion production, dimensional accuracy is relatively high, the metal flow is good, and the expected results are basically the same, this is the part based on mass production basis. Key words Cup - rod-s