内高压成形.17.3.15.ppt

LOGO Principles of Metal Plastic Working Group2: Yang Wenfei Zheng Zhilin Zhang Changliang Zhang Chunxuan Internal high pressure forming * Technology introduction and application Stress and strain analysis Common defects and prevention Research status and new developments Contents * Internal high pressure forming is also called the hydroforming or hydraulic forming. Basic principle of internal high pressure forming presses the tubing as blanks into mold cavity to form the needed component by bringing hyper-pressure liquid to the tube’s inner side and feeding materials from the axial force. Introduction * Basic principle of internal high pressure forming 1-Tube blank 2-Lower mould 3- Upper mould 4,5-Punch Compared with the traditional processing technology of stamping and welding the technology of internal high pressure forming has the following advantages: 1) Weight reduction. 2) Improving the quality of products. * Rear cover Additional front cover Application Automobile axle housing Exhaust pipe ?Automotive?subframe * 1. The initial tube blank 2. The neck tube blank 3. The preform tube blank 4. Automobile axle housing Rear cover Additional front cover * Stress and strain analysis Assume that pipe for thin wall pipe, ignore the pipe inner surface pressure p .Take the axial stress and the hoop stress into consideration.By Mises yield criterion, : hoop stress; : axial stress; : Yield strength. According to the Levy - Mises incremental constitutive equation, :the thickness of the instantaneous increment; : equivalent strain increment ; :equivalent stress * Typical stress states during IHPF on plane stress yield loci. * In the filling stage, both ends of the punch move toward the mold . The entire pipe is in the axial compression of the uniaxial stress state (point A), the corresponding strain