温锻技术交流概要.ppt

THE KEY TO GOOD DIE LIFE IS CORRECT LUBRICANT SELECTION APPLICATION 理想模具寿命的关键是选对和用对润滑剂 Estimated cost of Forging Lubricant锻造润滑剂的预计成本 合理使用优质锻造润滑剂可以降低企业综合成本 THANK YOU FOR YOUR ATTENTION * The special process of warm forging Warm forging is a forming process which is carried out at between 600 and 900°C. In comparison with cold forging, lower forging pressure are required and materials with higher carbon content and higher alloyed steels can be used. Nevertheless, the tolerances which can be achieved are almost as close as those reached by cold forging. Using a combination of warm and cold forging, complicated geometric forms can be manufactured with the same precision as with cold forging. For example, in this way ball-races can be manufactured to a tolerance of ± 0,1 millimetres. * LUBRODAL PROJECT PRESENTATION OCTOBER 2012 CHINA FORGE ASSOCIATION 中国锻协DIE LUBRICATION FOR PRECISION FORGING 精密锻造脱模润滑剂应用MAY-2013 2013年5月 Daniel North 丹尼尔 诺斯 Regional Marketing Manager 福斯润滑油（中国）有限公司 LUBRODAL Division 锻造脱模剂LUBRODAL部地区市场经理 TYPE‘S OF LUBRICANTS 润滑剂的类型 Water Based Graphite Lubricants 水基石墨润滑剂 Water Based Synthetic Lubricants 水基合成润滑剂 Oil Based Graphites. 油基石墨润滑剂 FORGING LUBRICANTS锻造脱模剂 What does a Die Lubricant do? 模具润滑剂的用途 Prevent Stickers 防止粘模 Increases Die Life 延长模具寿命 Decrease the number of Rejects 减少次品数量 Reduces load on Forging Equipment 降低锻造设备的工作负荷 Fuchs LUBRITECH GmbH 德国福斯LUBRITECH Liquid lubricants for warm and hot metalforming 温锻/热锻用液态脱模剂 HYKOGEEN 1131 LUBRODAL F 24 W LUBRODAL F 645 AFA LUBRODAL F 646 LUBRODAL F 1205 HD LUBRODAL F 41 G LUBRODAL F 21 A SET LUBRODAL F 200 FG LUBRODAL F 318N HV LUBRODAL F 400 LUBRODAL C 48 PM Influences on lubrication efficiency during deformation (forging operation) 金属变形（锻造操作）工艺中影响润滑效率的因素 die temperature 模具温度 temperature betweendie and piece 模具和工件间温度 temperatureof workpiece 工件温度 material of workpiece 工件材料 contact time speed and grade of deformation 接触时间、工作速度和变形等级 k