粉末涂料喷涂喷枪基础知识内部培训.ppt

Quality Control in Powder Coatings 粉末涂料的质量控制 Sample preparation制样 Powder is applied using a corona charged hand spray gun 左图为手动静电枪在喷涂粉 末涂料 It is important to ensure all the equipment is clean and free from any contamination 保证所有设备清理干净无污 染是非常重要的 Manual spraying Film thickness膜厚 After stoving at the recommended time and temperature 采用推荐的温度和时 间固化后 Stated as Object Temp. 规定工件温度 The film thickness is checked to ensure it is in the specified tolerance 检查膜厚是否在标准的范围内 Records are made of film thickness when testing is carried out 在测量膜厚时应记录结果 Gloss meter光泽计 Maximum and Minimum gloss values are checked and recorded according to ASTM D523 (60° Angle) 按ASTM D523（ 60 °角）检查和记录光泽的最大和最小值 Some industries may use 85 ° angle and 20 ° angle 一些工业可能使用85 °角和20 °角 Color Difference色差 Colour checked by /颜色的检测利用 Eye/眼睛 Computer/计算机 Color differences are quoted in terms of: 颜色的不同通过下面几项反映 Lightness黑白DL Red/Green红绿Da Yellow/Blue黄蓝Db Chroma (color strength)彩度Dc Hue Angle (shade)灰度Dh An overall color difference is calculated: DE 将所有的颜色差别计算表示为：DE Particle Size Analysis粒度分析 Powder particles are passed through a laser light source 粉末经过激光照射区 The distribution of size is measured very accurately 粒径分布被非常准确的测量出来 The distribution is checked against the product specification and recorded 粒径分布与产品的标准进行比较并作记录 Particle distribution is critical for good control in powder application 粒径分布对粉末涂料的质量控制非常重要 Mechanical Performance粉末涂料机械性能 Test carried out to BS3900 Part 3 or ASTM D2794 依据BS3900 Part 3 或ASTM D2794 A measure of the coatings performance under rapid deformation 是测试涂层快速变形性能的方法 Performance is measured in terms of cracking or disbondment of the coating 测涂层的裂纹或剥离程度 A test for completeness of cure 是一种涂层完全固化后的测试 Impact Test Mechanical Performance粉末涂料机械性能 Test carried out to BS3900 Part E6 or ASTM D3359 依据BS3900 Part E6 或ASTM D3359 A measure of the coatings adhesion to the substrate 是测试涂层附着力的一种方法 Perfo