管带机传动滚筒特性的研究及结构改进.pdf

摘 要 带式输送机作为现代散装物料运输的重要工具之一，应用极为广泛，按用途可分为多 种类型。其中圆管带式输送机是建立在传统的槽形带式输送机基础上发展起来的一类特种 带式输送机，其传动滚筒宽度比通用带式输送机大。传动滚筒作为带式输送机的重要组成 部件，在操作运行中承受复杂载荷且易失效，其振动会严重影响输送带传送的平稳性。因 此本文借助有限元及虚拟样机技术对圆管带式输送机的滚筒进行了详细分析。 首先，本文介绍了圆管带式输送机传动滚筒的种类及结构，通过理论分析传动滚筒的 受力情况，进而建立了滚筒驱动装置的动力学方程。 其次，应用商业软件ANSYS 对滚筒进行了静力及模态分析，详细探讨了驱动滚筒上 筒壳、辐板、轴等主要零部件的应力、应变，以及滚筒的各阶振型。研究结果表明：滚筒 的最大应力及最大位移发生在筒壳处，这对于工程实践中优化设计滚筒结构具有一定的实 际指导意义。 通过创建一定工况下管带机传动滚筒的虚拟样机，考察了刚性轴滚筒与柔性轴滚筒的 振动特性。研究发现：当考虑轴的柔性特征影响时，所得结果比传统的刚性轴滚筒更加贴 合实际。 除此之外，PRO/E 建立的三维实体模型导入ANSYS 中的几种方法进行了对比研究， 在此基础上分别利用ANSYS 与ADAMS 软件对滚筒轴的固有频率进行了调查。结果表明： ANSYS ADAMS 在误差允许范围内， 和 之间的双向数据交换可实现无缝连接，缩短了产品 设计周期，提高了产品质量和可靠性。 关键词：管带机传动滚筒；有限元分析；ADAMS 运动仿真；多柔体模型；虚拟样机 I Abstract Abstract AAbbssttrraacctt The belt conveyor is divided into many types according to its application and has been widely applied as one of important translation tool of modern bulk material. However, the pipe belt conveyor is a new type of special belt conveyor base on the traditional channel belt conveyor, its drives drum’s width is lager than general belt conveyor. Furthermore, the drive drums bear complex external load and easily lead to failure in the operation, its vibration has a lager impact on transport works steadily of conveyer belting. Therefore, a detailed analysis is conducted for drive drums of pipe belt conveyor by finite element analysis and virtual prototype technology in this paper. Firstly, in this work the kinds and configuration of the drive drums of pipe belt conveyor is introduced. The dynamics equation of drive drums is established through a theoretical analysis of strained condition of drive drums. Secondly, the static ana