Y型三通管内高压成形壁厚分布规律.pdfVIP

第l5卷 第6期 材 料 科 学 与 工 艺 Vo1．15 No．6 2 0 0 7年l2月 MATERIALS SCIENCE TECHNOLOGY Dec．．2007 Y型三通管内高压成形壁厚分布规律 程东明，滕步刚，郭 斌，苑世剑 (哈尔滨工业大学 材料科学与工程学院，黑龙江哈尔滨150001) 摘 要：为了解Y型三通管内高压成形时的壁厚分布及成形压力对壁厚的影响规律，通过数值模拟和实验 对Y型三通管的内高压成形过程进行了研究，分析了3个不同成形阶段零件的壁厚分布规律和成形过程中 零件典型点壁厚随内压的变化规律．研究表明，成形后零件左侧过渡区圆角处壁厚最大，右侧过渡区圆角处 次之，枝管顶部壁厚最薄．利用数值模拟，研究了不同终成形压力对零件壁厚分布的影响，研究发现随着终成 形压力的提高，零件的最大增厚率变化不明显，但零件的最大减薄率有显著的增加． 关键词：内高压成形；Y型三通管；压力；壁厚 中图分类号：TG306 文献标识码：A 文章编号：1005—0299(2007)06—0750—04 Thickness distribution of hydroforming Y-shape branch CHENG Dong-ming，TENG Bu—gang，GUO Bin，YUAN Shi-jian (School of Materials Science and Engineering，Harbin Institute of Technology，Harbin 150001，China) Abstract：To find out the thickness distribution of a hydroformed Y—shaped branch and the influence of cali_ bration pressure on it，an investigation has been conducted for hydroforming Y—shaped branch tubes through numerical simulation and experiments．ThickneSs distribution of three different forming stages and the thickness of typical location varying th the internal pressure in forming process were analyzed．The results showed that after forming，the left fillet transition region Was the thickest，the right took the second place，the top of the pm— trusion Was the thinnest．The influence of different calibration pressures on the thickness distribution Was studied through numerical simulation．The simulation results indicate that th the increase of calibration pressure．the highest thickening rate does not change obviously，while the highest thinning rate increases apparently． Key words：hydroforming；Y-shape branch；internal pressure；thickness 内高压成形技术是制造三通管件的较为先进 和枝管顶部的影响 。J． 的生产方法．该方法主要是利用专门的增压系统 德国Paderbom大学的F．Volerstem等人总结了 产生高达数百兆帕的成形压力，最终使三通管成