浅谈焊接时常发生的缺点及幸免方法(国外英语资料).doc

浅谈焊接时常发生的缺陷及防止方法 I have been engaged in welding for many years, and now I will introduce the welding defects and prevention methods, and hope that we can communicate with each other more. Welding porosity The blowhole produced by weld metal can be divided into inner hole, joint hole and surface air hole. Start with the first inner air hole: the inner air hole. It has two shapes. One is a ball shaped blowhole, mostly in the middle of the weld. The reasons: 1. welding current is too large; 2. arc is too long; 3. moving rod speed is too fast; 4. welding parts are not clean; 5. welding rod damp. Conclusion: the causes of porosity, such as proper adjustment and attention to welding process and operation method, can be solved. Besides, the reasons and solutions of surface porosity are discussed: 1. parent material containing C, S, Si high, prone to porosity. The solution is to replace the base metal or to adopt a welding rod with low hydrogen residue. 2., welding parts are not clean, but also easy to produce air holes. Therefore, the welding site requires the removal of oil, rust and other dirt before welding. The use of low hydrogen electrode, welding requirements more stringent. 3. excessive welding current. Make the back part of the electrode become red, and also easy to produce air hole. Proper welding practices are therefore required. The maximum welding current should not be red at the end of the welding rod. 4., low hydrogen electrode is easy to absorb moisture, so before use, need to bake at 350 degrees temperature for about 1 hours. Otherwise, it is prone to blowhole. At the end of said welding wave joint porosity: the use of low hydrogen electrode is often prone to surface and pores in the weld joint, the welding joint solution: wave, should be in the direction of the weld crater from 9 ~ 10mm at the beginning of the arc, arc burning, first shipped back to the bar reverse arc pit position. Fully melted and move forward, or in the weld arc can avoid this type of