紫外激光加工陶瓷刀具表面微织构的实验研究.docVIP

紫外激光加工陶瓷刀具表面微织构的实验研究 刘泽宇，魏昕，谢小柱，华显刚，洪继伟 （广东工业大学 ,机电工程学院，广东, 广州，510006） 摘要：刀具表面微织构能够实现良好的减摩作用，提高刀具抗黏附性和耐磨性，从而延长刀具的使用寿命。激光加工技术在微织构制备过程中优势明显，选用合理加工参数可以获得理想的微织构形貌。为了得到紫外激光在陶瓷刀具表面加工微织构的过程中，激光能量密度、扫描速度、扫描次数和频率对微沟槽尺寸的影响规律，采用单因素实验方法进行了紫外激光加工陶瓷刀具的工艺实验，确定了使用355nm波长紫外激光器在陶瓷刀具表面加工微织构的合理参数。这一结果对在陶瓷刀具上加工出合适微织构，提高陶瓷刀具和延长寿命具有。O436/TN249文献标识码：A Experimental Study on UV Laser Processing Surface Micro Texture on Ceramic Tool Liu Zeyu, Wei Xin, Xie Xiaozhu, Hua Xiangang ,Hong Jiwei （ of Electromechanical Engineering, Guangdong University of Technology, Guangzhou,Guangdong 510006） Abstract：ool with surface micro texture has good effect of anti-friction, which increases the adhesion resistance and abrasion resistance of the tool, and prolongs the tool life. Laser processing technology has obvious advantages in the preparation of the micro texture on tool surface. The ideal surface micro texture of the tool can be obtained by laser processing technology under the reasonable processing conditions. In order to find the effects of laser energy density, frequency, laser beem scanning speed and scanning times, the dimension of tool surface micro groove have studied by measuring and observing the surface micro textures. The experiments at the preparation of the micro texture on ceramic tool surface with 355nm wavelength UV laser has been carried out. The reasonable condition parameters were determined. It has a guiding significance for working out suitable micro texture on the ceramic tool and ?improving the performance of the ceramic tool. Keywords: laser technique ,UV laser, micro-textures, micro-texture size, influence law, ceramic tools 1 引言 切削过程中刀具在切削区域与工件和切屑发生剧烈摩擦，产生较高的切削温度，这将影响到刀具的耐磨性能，从而降低刀具的使用寿命。尤其在高速切削难加工材料如高强度钢、钛合金、高温合金等的过程中，刀具所处切削环境更为复杂和恶劣，极大缩短了刀具的使用寿命，因此提高其加工效率对于生产制造具有极其重要的意义[1]。目前众多学者研究表明，具有一定非光滑特征的微观表面形貌的摩擦阻力比光滑的表面更小，这给研究刀具的减摩带来了新的突破。 国内外学者在刀具上加工出不同形貌微织构或纳织构，制备出自润滑刀具，并进行切削实验与无织构刀具进行对比，验证了微织构的存在能够实现良好的减摩作用，提高刀具抗黏附性和耐磨性，从而延长刀具的使用寿命[2-5]。 目前广泛应用的加工表面微织构的技术主要包括激光加工技术、电子束加工技术