铰刀在铰孔加工问题产生的原因及解决办法一览表（A list of causes and solutions of reaming problems in reaming）.docVIP

铰刀在铰孔加工问题产生的原因及解决办法一览表（A list of causes and solutions of reaming problems in reaming） A list of causes and solutions of reaming problems in reaming This paper gives a detailed account of the problems occurring during reaming. If the aperture increases, the error is large. The reasons may be the reamer diameter size design value is too large or hinge edge burr; the cutting speed is too high; the amount of feed improper or excessive machining allowance; reamer reamer main angle is too large; bending; reamer blade attached built-up; grinding blade hinge pendulum difference; improper cutting fluid; when installing reamer taper shank surface oil is not clean or cone is knocking; taper flat tail deviation in the spindle after taper cone interference; axis bending or spindle bearing too loose or damaged; floating reamer is not flexible; and the workpiece is not coaxial; hand reaming hands uneven force, the reamer is shaking. And the method to solve the above problems is analyzed in detail. The phenomena and solutions in the reaming process of various reamer are detailed in Table 1 - 1. Table 1: the causes of 1 reamer reaming processing problems and Solutions Problems, phenomena, problems, causes, solutions The aperture is bigger, the error is bigger than 1, the reamer outer diameter size design value is bigger, or the hinge cutting edge has burr 2, cutting speed is too high 3, improper feed or machining allowance 4 、 the main deflection angle of the reamer is too large 5, the bending of the reamer 6, the cutting edge of the reamer adheres to the chip 7, when sharpening, the blade edge swing difference is too bad 8, cutting fluid choice is not appropriate 9. When installing the reamer, the oil on the handle of the taper handle is not cleaned or the face of the cone is knocked and bruised 10 、 the flat tail of taper handle is loaded into the spindle of the machine, and the taper handle of the rear taper handle is interfered 11, spindle bending or spindle bearings loose or da