弹性联轴器故障分析－大幅度扭矩波动-嘉兆科技.PDF

弹性联轴器故障分析- 大幅度扭矩波动 弹性联轴器故障分析－大幅度扭矩波动 Torque Talk August 2013 在原油泵站(配有 10 台4500 马力的油泵)，弹性联轴器在常规操作中出现融化而损坏的情况，如上图所示。 At a crude oil pumping station (consisting of 10 units with 4500 HP/ unit), a problem arose where the elastomeric couplings melted during regular operations as seen in this photo. 猜测扭振是导致故障的原因，DYNA 公司的Mr. Gilberto Rios 安装了TorqueTrak 10K 遥测仪器，测量操作过程中实际 的动态扭矩。下面显示的是数据资料。 Suspecting torsional vibration as the cause of failure, Mr. Gilberto Rios of DYNA company installed the TorqueTrak 10K telemetry instrument to measure the true dynamic torque during operation. Shown below are the data. a. 扭矩；b. 轴转速；c. 扭振谱。 a. Torque. b. Shaft Speed. c. Torsional Vibration Spectrum. TEST 1 - 1 - 嘉兆科技有限公司 弹性联轴器故障分析- 大幅度扭矩波动 TEST 3 TEST 6 根据测试曲线发现，在Test 6 中当转速达到984RPM 时，扭矩急剧增加，并表现出剧烈的周期性波动。在测试时， 此测试曲线提醒工程师，应将转速迅速降低，以避免损坏弹性联轴器，造成不可挽回的后果。 It is difcult to see, but in TEST 6 at 984 RPM, the torque increased dramatically, and showed great oscillation. In the test, the speed was reduced quickly to avoid irreparable damage to the elastomeric couplings. 分析结论： 由振动的扭矩会产生热量，扭矩的大幅度波动导致温度上升，轴承的橡胶元件开始融化。损坏的最可能的原因是由于 扭振与调速器的相互作用。在高负荷和高转速下，调速器会失去稳定性并激发出大的波动。 Analysis Conclusion: The heat produced by vibratory torque resulted in great oscillation which led to such a temperature increase the rubber element of the bearing started to melt. The most likely cause of the failure is due to the interaction between torsional vibration and the operation of the governor. At high loads and speed, the governor can lose stability and excite oscillations. 然而，调速器系统与低频扭转振动的相互作用，可能会损坏弹性耦合器和/ 或从动机。因为很难改善调速器在低负载 时的性能，解决办法是安装一个大号的耦合器来应付振动转矩水平，使得产生的热不超过橡胶元件允许的范围。 However, interaction between the governor system and low-frequency torsional vibrations can cause damage to the elastic coupling and/or driv