卡特3500A四调整1.pdf

3500 SERIES ENGINES 3500 SERIES ENGINES • ADJUSTMENTS MINOR REPAIR • Technical Presentation 3500 SERIES ENGINES 3500 SERIES ENGINES 1.最主要的调整与维修 2.重要调整步骤 3.主要的调整工具 1.最主要的调整和维护 2.重要调整步骤 3.主要的调整工具 • This presentation is about adjustment and minor repair of the 3500 Engine. It gives the important steps and shows the special tools needed to do these jobs. INTRODUCTION TO REPAIR INTRODUCTION TO REPAIR 主要的调整和维修 介绍: 1. Unit injector replacement 2. Injector synchronization 3. Check power setting 4. Adjust power setting 5. Timing camshafts to crankshaft 6. Injector pump plunger timing 7. Water pump seal replacement UNIT INJECTOR REPLACEMENT UNIT INJECTOR REPLACEMENT • Follow these procedures to replace a unit injector… • 喷油器更换或检查的步骤 UNIT INJECTOR REPLACEMENT UNIT INJECTOR REPLACEMENT 拆卸步骤 1.与相位无关的步骤，但 最终恢复时是有关的 2.先松下气门罩－ numbering ？ 3.拧松摇臂轴螺栓,取下摇 臂轴和摇臂－numbering ？ 从气门桥销上取下气门桥 －numbering ？ • 1. Remove the valve cover. • 2. Remove the bolts from the rocker arm shaft. Lift the rocker arms and shaft from the valve cover base. • 3. Remove the valve bridge from the dowels. UNIT INJECTOR REPLACEMENT UNIT INJECTOR REPLACEMENT 4.松开并取下油门齿条操纵杆螺 栓的锁紧螺帽和垫片 5.松开并取下直角杠杆支架组件 螺栓 • 4. Remove the locknut and washer from the control rod bolt. • 5. Remove the bolts from the brackets of the bellcrank lever assembly. UNIT INJECTOR REPLACEMENT UNIT INJECTOR REPLACEMENT 6. 将直角杠杆从喷油 器齿条操纵拨叉口滑 出并取下直角杠杆 7.松开并取下喷油器 压板 • 6. Slide the bellcrank from the rack of the injector and remove the bellcrank lever assembly from the cylinder head. • 7. Remove the bolt from the injector clamp and remove the clamp. UNIT INJECTOR REPLACEMENT UNIT INJECTOR REPLACEMENT •移走角形杠杆 和底座后可将 气门桥拿走－ Numbering ？ 注意:要用干净 搽布将容易掉 入小零件的孔 堵起来 • With the bellcrank