镀锌工艺（Galvanizing process）.docVIP

镀锌工艺（Galvanizing process） 2 process Sample grinding chemical oil flow hot water flow water wash water wash table adjustable flow flow flow of cold water to wash a hot bath dip galvanizing annealing two dip plating zinc galvanized cold water flow flow cold water flow of hot water flow passivation water wash drying experiment results. 1.2.1 pretreatment Oil removal process: 18g/L 46g/L sodium hydroxide, sodium carbonate, sodium phosphate 28g/L, temperature 70 to 80 DEG C, the processing time is 1 ~ 2min. Table adjustment process: 40.0g/L 40.0g/L sodium carbonate, ferric nitrate, potassium fluoride 3.5g/L, 2 ~ 3min at room temperature. Activation process: 200ml phosphoric acid (85%), 90g/L hydrogen fluoride and ammonia, temperature 20 to 80 DEG C, processing time: 1 ~ 10min. Hot-dip galvanizing process: 20g/L 300g/L 1g/L sodium hydroxide, zinc sulfate, sodium nitrate, 20g/L sodium potassium tartrate treatment at room temperature at 30 ~ 180s. 1.2.2 plating The bath formula: 6 ~ 12g/L of Zinc Oxide, 90 ~ 130g/L sodium hydroxide, 3 ~ 9.0ml/L DEP- III, 2 ~ 6.0ml/L WBZ III, the amount of potassium sodium tartrate Technical parameters: cathode current density of 1 ~ 4A/dm2, temperature 15 to 75 DEG C, time 10 ~ 30min. 1.2.3 passivation The passivation treatment is designed to improve the corrosion resistance of the coating, increase the decoration, the zinc layer surface to form a layer of high stability, compact passivation film. From environmental considerations, the chromium free passivation. Technical parameters: 5 ~ 8ml/L ~ 40 50g/L nitric acid, hydrogen fluoride and ammonia, additives (the main component of DEP- III) amount of time from 10 to 20s. The commonly used surface treatment process (1) steel galvanizing process Chrysene acid zinc Degreasing, derusting, purifying, drying, and Alkaline zinc plating (2) Steel Blackening Process Chrysene leaching dehydration antirust oil Scott Of drying Degreasing, derusting, blackening, leaching, soap, oil or oil - immersed spin