焊接作业指导书（Welding operation instruction）.doc

焊接作业指导书（Welding operation instruction） Welding operation instruction 1, prepare (1) before welding inspection is to process the workpiece inspection mark, no inspection mark not welding. (2) parent material cleaning Before the welding bead on both sides of the range of 20mm if found oil, paint, moisture, rust and dirt, can use steel wire brush, grinding machine, fire heating methods to clean up. The inspection personnel shall be determined after welding. 2, according to process requirements: the implementation of protective gas protection gas use, once the changes are not free. Protective gases must be qualified. 3, welding material: execution according to process requirements the selection of welding materials. 4, welding specification: Specification for welding wire diameter of 1.2mm MAG (Ar80% + CO220%) CO2 welding gas welding specification The welding current is I = 260 to 300A = 280 ~ 320A I The arc voltage of U = 27 to 31V = 29 ~ 33V U The gas flow rate of 20 ~ 25 liters / minute 20~25 L / min. The welding speed is 250 ~ 350mm / min 250 ~ 350mm/min Specification for welding wire diameter of 1.6mm MAG (Ar80% + CO220%) CO2 welding gas welding specification The welding current is I = 330 to 350A = 350 ~ 420A I The arc voltage of U = 28 to 31V = 32 ~ 42V U The gas flow rate of 20 ~ 25 liters / minute 20~25 L / min. The welding speed is 300 ~ 350mm / min 400 ~ 450mm/min 5, preheating can adopt the integral preheating furnace, the preheating temperature is 100 ~ 150? C, should the use of asbestos insulation blanket, continuous welding requirements, to ensure that the interlayer temperature not lower than 80 DEG C. Not up to the layer temperature, repreheated. Allow each side along the weld width of 100mm welding preheat fire range. 6, the welding operation A, arc, arc is easy to produce welding defects. Arc length of wire extension for 10mm, prevent the explosion caused by long break, in the positioning welding arc, arc or back by discontinuous welding arc crater fi