半自动拧盖器的结构设计.doc

半自动拧盖器的结构设计 系 别：机电与自动化系 专 业 班：机械电子工程1004班 姓 名：王 琛 学 号：20101100156 指导教师：吴晓光 2014年5月  半自动拧盖器的结构设计 The Structure Design of the Semi-Automatic Tool for Tightening the Bottle Cap 摘 要 本项目设计一种实用的小型工具适用于对挤压式瓶盖的拧紧动作，考虑到此款产品是针对实际生产所需而相对应设计出的，不仅需要能够解决生产线上的实际需求，同时要求产品成本低廉结构简单实用、经久耐用、易损件易于更换。整个拧盖器分为三部分，夹具部分、电机主体部分、控制开关部分。本课题主要是对夹具结构的设计，对于夹具的设计要求需对应所装夹的产品，夹具本体简单实用，相关尺寸合理紧凑。考虑到拧紧动作会对夹具有一定磨损，在设计夹具的同时必须解决易损见得更换问题，在这里我们将夹具分为底座和内套，便于易损件（内套）的替换同时节约成本，底座和内套的连接要紧密，在拧盖器工作时不得产生松动、错位等不良现象。电机主体部分的选择相对比较简单不属于本项目主要讨论的部分，电动机的选择最重要的是电机的转速和功率适应于本项目即可，没有过高要求；控制开关部分，对于此部分的设计基于工作条件的限制，员工在进行拧盖器加工时为尽可能提高工作效率，在用手将瓶盖预装如夹具后，需使用脚将电动机起动，此处我们选择使用脚踏板式开关装置。将三部分设计完成后就要进行测试是否达到使用要求，出现问题后，提出解决方案后实施再测试直至测试成功。 关键词：夹具 底座 内套 Abstract Here we study the design of a kind of general utility small tool, which apply to the tightening operation of squeezer cap. In view of that this tool is designed for the requirements of actual production, it should not only meet the practical requirements of production line, but also have good features such as low cost, simple and practical structure, durable quality and its quick-wear part is easily replaced. The whole tool contains three-part: tong, generator and control switch. The design of the tongs structure is the main part in this project. And the requirements of the tongs design should meet three followed needs. First, the tool should be suitable for the product which need to install this tool. Second, the tool should be simple and practical. And then the relevant dimensional should be rational and compact. Considering that the tightening operation will attrit the tool, so we pay more attention in replacing the quick-wear part. We divide the tool into two parts, pedestal and inner sleeve, in order to save cost when replacing the quick-wear part(inner sleeve). At the same time, the pedestal and the inner sleeve should be tight jointed and have no loose and misplaced problem when the tool is