铅富氧闪速熔炼新技术 王成彦，郜伟，尹飞，宋元张，郑晓斌，梁德华 .doc

铅富氧闪速熔炼新技术 王成彦，郜伟，尹飞，宋元张，郑晓斌 （北京矿冶研究总院北京 1000） 摘要：由北京矿冶研究总院提供主体工艺设备与设计、与灵宝市华宝产业有限责任公司合作开发的我国第一具有完全自主知识产权的10万吨/a铅富氧闪速熔炼于2011年5月10日在河南省灵宝市正式投料生产入炉物料含铅约30%，闪速熔炼渣含铅8～12%。经电炉贫化还原，电炉弃渣含铅小于2%、含锌小于2%、平均含银6 g/t、含金小于0.1 g/t、含铜小于0.1%粗铅品位大于98%闪速熔炼烟尘含铅大于65%、含锌小于3%，烟尘率8～12%且全部闭路返回熔炼。铅回收率大于98%、金银回收率大于99.5%、总硫利用率大于98%包括还原贫化电炉挥发锌的能耗在内，粗铅综合能耗213 kgce/t。 关键词：铅闪速熔炼锌TF812 文献标识码：A 文章编号：1007-7545（2012）04-0000-00 New Technology of Lead Oxygen-Enriched Flash Smelting WANG Cheng-yan, GAO Wei, YIN Fei, SONG Yuan-zhang, ZHENG Xiao-bin, LIANG De-hua （Beijing General Research Institute of Mining and Metallurgy, Beijing 100070, China） Abstract: The lead oxygen-enriched flash smelting plant with an annual capacity of 100 kt crude lead was put into production on May 10, 2011 in Linbao City, Henan Province, with independent intellectual property rights in China, under the joint efforts of Huabao Industry (Group) Co. Ltd. in Lingbao and Beijing General Research Institute of Mining and Metallurgy, the provider of the main techniques and equipment design in this project. Raw materials containing 30% Pb were put into the furnace and flash smelting slag with 8%~12% Pb was received. After lean reduction in electric furnace, waste slag with 2% Pb, 2% Zn, 6 g/t Ag Au and 1% Cu was produced. The grade of the obtained crude lead was more than 98%. The flash smelting dust containing 65% Pb and 3% Zn with a yield rate of 8%~12% was totally returned to the flash smelting process. Metal recovery rates reached 98% Pb, 99.5% Au, 99.5% Ag, respectively. The utilization ratio of total sulfur was over 98%, and the comprehensive energy consumption of the crude lead was 213 kgce/t, including the energy consumption of zinc volatilization in electric furnace. Key words: lead; flash smelting; zinc; oxygen-enriched smelting 我国是世界铅的生产和消费大国，2010年的精铅产量和消费量分别达到了420万和395万。预计到2015年我国金属铅需求量将超过600万。但目前我国约有30%的产能仍烧结鼓风炉工艺，综合利用效果差，能耗高，污染严重。SKS）已180万的产能，液态高铅渣直接还原技术进一步完善SKS法，其吨铅能耗(230kgce)、铅回收率(97%)、硫利用率(96%)等指标均已达到世界领先水平。 现代熔池炼铅SK