齿轮传动设计文件（Gear drive design document）.doc

齿轮传动设计文件（Gear drive design document） Design report of involute cylindrical gear drive Design information Designer Name= Zhu Jiacheng Design unit Comp= HeFei University of Technology Design date Date=2010-6-14 Design time Time=18:37:55 Two, design parameters Transfer power P=16.20 (kW) Transmission torque T=105.95 (N = m) Gear 1, speed n1=1460 (r/min) Gear 2, speed n2=50.79 (r/min) Transmission ratio i=28.745 Prime mover load characteristic SF= slight vibration Working machine, load characteristic, WF=, uniform and stable Scheduled life H=10000 (hours) Three, layout and structure Structure form, ConS= closed type The gear 1 is arranged in a ConS1= asymmetrical arrangement (the shaft is more steel) The gear 2 is arranged in a symmetrical arrangement of ConS2= Four material and heat treatment Meshing type of tooth surface GFace= soft tooth surface Quality grade of heat treatment Q=ML Gear 1 material and heat treatment Met1=34CrNi3Mo quenching and tempering Gear 1 hardness range HBSP1=269 to 341 Gear 1 hardness HBS1=305 Gear 1 material category MetN1=0 Gear 1 ultimate stress class MetType1=5 Gear 2 material and heat treatment Met2=45 normalizing Gear 2 hardness range HBSP2=162 to 217 Gear 2 hardness HBS2=190 Gear 2 material category MetN2=0 Gear 2 ultimate stress class MetType2=7 Five, gear accuracy Gear 1, group I, accuracy JD11=8 Gear 1, group II, accuracy JD12=7 Gear No. 1, group III, accuracy JD13=7 Gear 1 tooth thickness deviation JDU1=F Gear 1 tooth thickness deviation JDD1=L Gear 2, group I, accuracy JD21=8 Gear 2, group II, accuracy JD22=7 Gear No. 2, group III, accuracy JD23=7 Gear 2 tooth thickness deviation JDU2=F Gear 2 tooth thickness deviation JDD2=L Six, gear basic parameters Modulus (normal modulus) Mn=3 (mm) End face modulus Mt=3.00000 (mm) Helix angle, beta =0.000000 (degree) Base helix angle, beta b=0.0000000 (degree) Gear 1 teeth number Z1=19 Gear 1 modification factor X1=0.00 Gear 1 teeth wide B1=25.00 (mm) Gear 1 tooth width factor phi d1=0.439 G