超细长轴（Ultra-fine long axis）.docVIP

超细长轴（Ultra-fine long axis） Slender shaft turning process Author: Li Shanyuan Tang Weidong School of mechanical engineering University of South China Introduction Usually the length of the shaft and diameter ratio greater than 20 to 25 (L/d = 20 ~ 25) axis is called the slender shaft. 35 x 4095, while processing?? 10 x 1300 axis, because the diameter ratio of 1:100 to 1:150, a super slender shaft processing. Process characteristics of slender shaft turning the slender shaft rigidity is very bad, turning fashion clip improperly, it is easy for the role of cutting force and gravity bending deformation, vibration, thus affecting the machining accuracy and surface roughness. The thermal diffusion properties of the slender shaft, under the action of the cutting heat, will produce considerable expansion. If the two ends of the shaft supporting the workpiece, due to elongation and bending. The shaft is long, a long walk the knife, tool wear, which affects the precision of the geometry of parts. The car due to the use of slender shaft with the turret, if supporting the workpiece two supporting block of parts pressure is not appropriate, will affect the machining accuracy. If the pressure is too small or no contact, it will not work, can not improve part stiffness: if the pressure is too large, the parts are pressed against the tool, the cutting depth increases, the diameter of the car is small, when the turret continues to move after the supporting block is supported in the small diameter at the outer circle, supporting block and workpiece removal from the outside, the cutting force of cutting depth decreases, get out of the way, the car out of the larger diameter, with knife with large diameter circle, and the workpiece is pressed to make the car turning, the smaller diameter, so regular changes, will put the car into the workpiece slender bamboo shape. Due to machine tool, workpiece, cutter process system is adverse to cutting rigid difficult, not easy to obtain roughness