加热炉不完全燃烧的处理办法分析.docVIP

FIRED HEATER FLOODING PROCEDURE 直燃式加热炉燃料/空气配比不当的处理方法 Background 背景 Fired heater flooding or bogging is a term used to indicate fired heater operation with excess fuel or insufficient air. A fundamental requirement for safe and reliable operation of a fired heater is that sufficient air is supplied to each burner to ensure complete combustion of the fuel. If this is not done, the flue gas contains incomplete combustion products. This condition may occur because of poor operation or control, or upset conditions, where air is held improperly low, even though sufficient air capacity exists. Alternatively, at very high fuel rates, combustion air supply may become limiting and therefore not achieve the proper air to fuel ratio. In either case, immediate corrective action is required to return the fired heater to safe, reliable, and efficient operation. Fired heater flooding can result in flame impingement, after-burning, and explosions. 直燃式加热炉燃料/空气配比不当这个术语指的是加热炉在燃料过剩或者空气不足的情况下运行。对于加热炉的安全、可靠的运行而言，一项基本要求就是向每个燃烧器提供足够的空气，以便确保燃料能够全部燃烧。如果没有满足这项要求，烟道气中就会含有燃烧不完全的产物。这种情况是可能发生的，其原因是操作或者控制不当，或者是操作条件发生波动，此时空气流量被控制在一个不适当的低流量条件下，尽管实际上存在足够大的供风能力。另外一种情况是，在燃料流量很高的情况下，提供的燃烧空气可能受到限制，从而不能够实现合适的空气/燃料配比。无论是在何种情况下，此时都需要立即采取纠正措施，使得加热炉恢复安全、可靠、并且高效的运行状态。直燃式加热炉的燃料/空气配比不当问题可能会导致火舌舔触、后期燃烧、以及爆炸等一系列问题。 Fired Heater Flooding Detection 加热炉燃料/空气配比不当的检测 Fired heaters equipped with oxygen and combustibles/CO analyzers provide the best flooding detection. Existing fired heaters should, as a minimum, have an oxygen analyzer and a software flooding monitor that calculates the heat supplied by the fuel for comparison to the process heat input. Additionally, fired heaters with automatic excess oxygen control must have an independent combustibles/CO analyzer as backup to prevent sub-stoichiometric operation due to erroneous oxygen readings. 配置了氧含量以及可燃物/CO分析仪的直燃式加热炉在检测燃料/空气配比不当方面具有最佳的性能。作为最低限度的要求，现有的加热炉须至少配置一台氧含量分析仪以及软件形式的燃料/空气配比监测仪，该监测仪须能够计算燃料提供的热量，以便和工艺过程的热输入进行比较。此外，具有自动的过剩氧控制器的加热炉必须具有一台独立的可燃物/CO分析仪