年产100万KG GCr15钢微型轴承的热处理车间设计.docVIP

年产100万KG GCr15钢微型轴承的热处理车间设计 摘要：热处理是机械工业的一项重要基础技术，通常像轴、轴承、齿轮、连杆等重要的机械零件和工模具都是要经过热处理。热处理对于充分发挥金属材料的性能潜力，提高产品的内在质量，节约材料，减少能耗，延长产品的使用寿命，提高经济效益都具有十分重要的意义。所谓ldquo;工欲善其事，必先利其器rdquo;，一个设计合理的热处理车间是进行零件热处理的基本保障。目前全世界已生产轴承品种5万种以上，规格多达15万种以上。其中微型轴承广泛应用于航天、机械等领域。笔者通过实地观察微型轴承典型产品生产工艺流程，了解微型轴承的热处理生产线的运作。本文在此基础上，进行了微型轴承零件的热处理工艺拟定、设备选型及计算、车间人员的班制及人数的确定，最后绘制出微型轴承的热处理车间平面布置图。6810 关键词： 微型轴承；热处理车间设计；热处理工艺；热处理设备 Design of Heat Treatment Plant with the Annual GCr15 Miniature Bearings Production of 1,000,000 KG Abstract: Heat treatment is an important foundation for mechanical industrial technology, as is usually shaft, bearings, gears, mechanical linkage, and other important parts and molds were required to take the heat treatment. Heat Treatment for giving full play to the performance potential of metallic materials, the intrinsic quality of their products, material savings, and reduce power consumption, extend product life, and improving economic efficiency are of great significance. Is the so-called quot;Perfect tools are necessary for perfect jobsquot;, then a well-designed heat treatment plant is essential to parts and molds when taking heat treatment. Currently, the world has produced more than 50,000 kinds of bearings, size up more than 150,000 kinds. Miniature bearings are wildly used in aerospace, machinery and other fields. The author goes to field and observes the manufacturing flow of the miniature bearings, understanding the operation of the heat treatment production line of miniature bearings. On the basis, this article draws up the heat treatment process of the miniature bearing parts, equipment selection, the number of the workers and shifts, and finally works out the floor plan of the miniature bearings heat treatment plant. 1.2.2 套圈和滚动体用材料 （1）高碳铬轴承钢 绝大多数轴承套圈和滚动体都彩用专用钢材制造。用高碳铬轴承钢(GCr15和GCr15SiMn与ZGCr15和ZGCr15SiMn)制造套圈和滚动体，其零件硬度如下： 用GCr15和ZGCr15材料制造的套圈和滚子为HRC61~65，钢球为HRC62~66； 用GCr15SiMn和ZGCr15SiMn材料制造的套圈和滚子为HRC60~64,钢球为HRC60~66。 用高碳钢铬轴承钢制造的轴承一般适用于工作温度为-40~130度范围，