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Simulation of Plasma and Shielding Gas Flows in (模拟等离子体和保护气体流动)
International Scientific Colloquium
Modelling for Material Processing
Riga, June 8-9, 2006
Simulation of Plasma and Shielding Gas Flows in Welding and
Cutting Arcs with Ansys CFX
Michael Schnick, Uwe Füssel, Jörg Zschetzsche
Abstract
The electric arc is widely-used for welding and cutting of metals. The knowledge of
the plasma and shielding gas flow as well as its interaction with the electric arc and the energy
transport in the workpiece is essential for optimizing torches and the welding and cutting
process.
For the simulation of electric arcs the commercial computational fluid dynamics code
Ansys CFX can be used. Additionally a MHD model for calculation of the electromagnetic
effects and large datasets of the plasma gas properties have to be implemented.
By explaining the solution of a simulated hand-guided torch for plasma-welding the
influence of process parameters, shielding gas properties and nozzle design is presented.
1. Introduction
Plasma jet and arc processes are widely used for cutting, welding and coating of
metals. The shielding gases as well as their flow profiles near the arc have a decisive
influence on the machining results [1] [2]. Examples are the dependence of plasma welding
processes on the plasma gas mass flow and the nozzle diameter, porosities in the seam of
shield gas welding caused by the introduction of air after damaging the gas shield, the critical
influence of particle movement in gas flows on the results of flame and plasma coating, and
the improvement of kerf quality by optimizing the plasma and swirl
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