盲孔法测水冷壁管残余应力的方法研究.PDFVIP

第41卷第8期 中国测试 Vol.41 No.8 2015年8月 CHINA MEASUREMENT TEST August，2015 doi院10.11857/j.issn.1674-5124.2015.08.025 盲孔法测水冷壁管残余应力的方法研究 马小明袁 汤 燕袁 伍海敏 （华南理工大学机械与汽车工程学院，广东 广州 510640） 摘 要院盲孔法残余应力测试的研究主要集中在平板试样拉伸标定试验上袁缺乏对曲面构件拉伸标定方法的试验研 究遥该文基于盲孔法测试技术对水冷壁管残余应力进行深入研究袁建立三维有限元模型并进行模拟与分析袁获得水冷 壁管应变释放系数的模拟标定结果遥 得出当应力超过一定值时释放系数的绝对值随应力变化的规律袁进而通过分段拟 合的方法袁获得基于形状改变比能参量S的孔边塑性应变修正公式遥并利用相对误差曲线拟合法袁由平板标定结果和曲 面曲率计算推导出适用于曲面测试的应变释放系数的公式袁拓展盲孔法残余应力测试的应用范围遥 实验结果显示释 放系数与有限元模拟结果基本吻合袁实际测试中预定的盲孔法可满足水冷壁管残余应力测试的要求遥 关键词院盲孔法曰残余应力曰水冷壁管曰应变释放系数曰有限元法 文献标志码院A 文章编号院1674-5124渊2015冤08-0107-06 The method study on measuring residual stress of water wall tube with blind-hole method MA Xiaoming，TANG Yan，WU Haimin （School of Mechanical and Automotive Engineering，South China University of Technology， Guangzhou 510640，China） Abstract: The study of using blink-hole method to measure residual stress focuses on the calibration test of plate tensile samples，but not on the test of the curved surface component drawing calibration method. The residual stress of water wall tubes have been further studied on the basis of the blind-hole method in the paper. A 3D finite element model （FEM）was created to obtain the calibration results of strain release coefficients. The simulation calibration results show that the absolute value of the strain release coefficients varies with the stress level when the stress exceeds a certain value. At the same time，plastic deformation was modified with the energy parameter S. What’s more，the formula was derived to cal