基于labview的焊接电流与电压检测装置的设计.docVIP

摘要 本文自主开发了一个专门针对焊接过程的电流与电压进行集数据采集、实时检测和焊后数据显示与储存为一体的系统。通过该系统对焊接测试的数据显示和波形回放，一方面可以了解焊接设备、焊接材料的性能，另一方面也可以引导焊接设备、焊接材料的优化设计，以及制定合理的焊接工艺规范。该系统由硬件、信号检测电路和相关软件组成。 该系统是以虚拟仪器图形化编程语言LabView8.6为平台，硬件选用计算机、电流、电压霍尔传感器，A/D转换器，单片机，USB和与之配套的接口电路。本系统功能强大，具有可移值性，还可按使用者需求改动，界面逼真，运用简单。本文利用此系统，选用CO2气体保护焊过程为研究对象，以CO2气体保护焊过程中的电弧电压和焊接电流为信号源，完成了数据的采集、实时的检测和焊后的数据回放显示储存，还可以按照用户需求存储在指定位置。 本文根据系统对CO2气体保护焊过程进行焊接电流与电弧电压数据储存显示和波形回放，能够为CO2气体保护焊过程在线实时检测提供现成的工具，能够为今后的CO2气体保护焊过程质量在线实时评价与预估提供了参考，同时还能对弧焊工艺方面有着参考意义。 关键词:虚拟仪器，CO2气体保护焊，LabView，单片机，数据采集 Abstract This paper developed a special process for welding current and voltage data acquisition, real-time detection and post-weld data and storage into one system. Welding tests through the system analysis and evaluation, on one hand evaluation of welding equipment, welding material properties, it also can lead welding equipment, welding materials, optimization of design and development of welding procedure specifications and reasonable. The system consists of hardware, signal detection circuit and associated software. The system is based on virtual instrument graphical programming language LabView8.6 as a platform, the hardware used computers, current, voltage, Hall sensor, A / D converter, microcontroller, USB and its accompanying interface circuit. The system is powerful, has to move the value of, but also by changes in user requirements, interface realistic, the use of simple. By using this system, CO2 gas shielded welding process used for the study to the process of CO2 gas welding arc voltage and welding current source, completed the data collection, real-time detection and playback of shows after welding data storage, You can also deposit in accordance with user needs. Based on the graphics system and the results obtained with the actual situation on the welding test this CO2 gas shielded welding process is analyzed and evaluated, proved that the system is able to provide analysis and evaluation of weld quality based on a true and effective, able t