机械笔试（Mechanical written examination）.docVIP

机械笔试（Mechanical written examination） Questions and answers Question 1.: what are the common forms of gear failure? Answer: the common failures of gear are tooth fracture, tooth surface wear, tooth surface pitting, tooth surface bonding, plastic deformation and so on. Question 2.: how to improve the anti fracture ability of the gear without changing the material and size? Answer: it can take the following measures: 1) reduce tooth root stress concentration; 2) increase the shaft and bearing stiffness; 3) by heat treatment method appropriate to improve the toughness of the tooth core; 4) strengthen treatment on the root surface. 3. question: why does the pitting on the tooth surface first occur near the root surface near the joint line? Answer: when the tooth near the pitch line meshing, due to the relatively low sliding speed oil film forming conditions are poor, poor lubrication, the friction force is larger, especially the spur gear transmission, usually only one pair of meshing teeth, tooth force is largest, therefore, is pitting first appeared in the root near line surface on. 4. question: in open gear drive, why does not generally appear pitting corrosion? Answer: open gear drive, because tooth surface wear faster, very few pitting. 5. question: how to improve the anti pitting ability of tooth surface? Answer: it can take the following measures: 1) to improve the hardness of the tooth surface and the lower surface roughness; 2) in many with large displacement coefficient and range, to increase the radius of curvature; 3) used lubricating oil with high viscosity; 4) reduce the dynamic load. 6. question: under what circumstances work gears prone to scuffing damage? How to improve the anti scuffing ability of tooth surface? Answer: high speed, heavy duty or low speed heavy duty gear transmission is prone to scuffing failure. Measures: 1) with angle position change to reduce the coefficient and at the end of the engagement began to slide; 2) reduce the modulus and t