07.汽车制造工艺流程（7 automobile manufacturing process）.docVIP

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07.汽车制造工艺流程（7 automobile manufacturing process）.doc

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07.汽车制造工艺流程（7 automobile manufacturing process）

07.汽车制造工艺流程（7 automobile manufacturing process） 1. casting Casting is the process of pouring molten metal into a mold cavity and cooling it to obtain a product. In the process of automobile manufacturing, many parts are made of cast iron, about 10% of the total weight of the car, such as air cylinder block, transmission case, steering shell, rear axle housing, brake drum, all kinds of support, etc.. Cast iron parts are usually made of sand molds. The sand mold is mainly made of sand and mixed with binder and water. The sand mold material must have a certain bond strength so as to be molded into the desired shape and resist the erosion of high temperature molten iron without collapse. In order to form cavity is consistent with the shape of the casting in the mold, must be made of wood model, called wood. Hot metal cooling hot volume will be reduced, therefore, the size of wood need to be based on the size of the original casting according to the shrinkage rate increase, the corresponding need cutting surface thickening. Hollow casting sand core and needs to be made into a corresponding core wood (box). There is a wood, can turn the cavity (also known as the sand casting foundry). In the manufacture of sand, to consider under the sand box how to separate wood removed, but also consider the hot metal flows from what place, how to fill the cavity in order to obtain high-quality castings. After the sand mold is made, it can be poured, that is, the molten iron is poured into the cavity of the sand mold. When pouring, the molten iron temperature is between 1250 - 1350 degrees, and the temperature is higher when melting. 2. forging In the process of automobile manufacture, the method of forging is widely adopted. Forging is divided into free forging and model forging. Free forging processing methods will be put under the metal impact or pressure on the anvil and forming (nicknamed blacksmith). The blanks of gears and shafts of automobiles are machined by free forging. Model