bbb 数控加工工艺小技巧（BBB CNC machining skills）.docVIP

bbb 数控加工工艺小技巧（BBB CNC machining skills） Carbon steel turning Carbon steel, processing, turning Carbon steel is the main material in the metal processing industry, and it is also the most widely used steel. About 87% of all steel produced in the United States is made of carbon steel. The feasibility of using carbon steel depends on whether its mechanical properties (such as tensile strength, yield strength, fatigue strength, impact resistance, and required heat treatment) are suitable for the manufacture of a part. If the carbon steel characteristics meet the requirements of the parts, most users will choose carbon steel, because the price is cheaper than other steel. This paper aims to help users understand the processing of steel components of various steel grades, in order to improve the machining efficiency; also with the cutting depth and feed rate on the cutting speed and the cutting tool material parameters and carbon steel hardness. As early as 66 years ago, M. Eugene Merchant and Dr. Hans Ernst, pioneers in the field of metal cutting, had expounded the formation of chip, the friction between chip and tool, the surface quality and the efficiency of metal removal. In the study, Dr Merchant employs a variety of metals, including 1020 mild steel and 1112 free cut steel. Based on extensive experiments, Dr Merchant built a mathematical model of the metal cutting process, which has been used so far to design a chip breaker for cutting tools. When the average machinability of AISI 1212 free cutting carbon steel is set to 100%, the machinability grade of iron and non ferrous alloy material can be expressed by means of percentage. Taking AISI 1045 medium carbon steel as standard workpiece material and turning experiments under specified cutting conditions, the service life of various indexable inserts can be determined. Carbon steels are divided into 6 broad categories: low carbon steel, medium carbon steel, high carbon steel, re vulcanized easy cut steel, re vulcaniz