异型坯结晶器与铸坯热力耦合数值模拟.pdfVIP

第20卷摇 第1期 材摇 料摇 科摇 学摇 与摇 工摇 艺 Vol.20 No.1 摇 摇 20 12年2月 MATERIALS SCIENCE TECHNOLOGY Feb. ,2012 摇 摇 摇 摇 摇 摇 异型坯结晶器与铸坯热力耦合数值模拟 1 1 1 2 2 罗摇 伟 ,严摇 波 ,熊跃兴 ,文光华 ,徐海伦 (1.重庆大学 资源及环境科学学院,重庆400030;2.重庆大学 材料科学与工程学院,重庆400030) 摘摇 要:为研究异型坯连铸结晶器内铸坯凝固和变形过程,采用ABAQUS 软件建立了异型坯连铸结晶器和 铸坯的二维瞬态热力耦合有限元模型,编制ABAQUS用户自定义子程序GAPCON 实现结晶器内壁和铸坯之 间的传热模拟.计算模型中考虑了铸坯的凝固和热变形、气隙对传热的影响以及铸坯与结晶器之间的接触应 力.分别对2 种不同水缝设计结晶器进行了数值模拟,数值分析结果表明,小孔水缝设计的结晶器温度峰值 较低、热面温度分布更均匀,因而比大孔水缝设计结晶器具有更长的使用寿命和更优的铸坯质量,这一结论 与现场试验结果一致. 关键词:异型坯;结晶器;热力耦合;水缝;有限元方法 中图分类号:TF777 文献标志码:A 文章编号:1005-0299(2012)01-0031-07 Thermo鄄mechanical coupled numerical simulation of mould and strand in beam blank continuous casting 1 1 1 2 2 LUO Wei ,YAN Bo ,XIONG Yue鄄xing ,WEN Guang鄄hua ,XU Hai鄄lun (1.College of Resources and Environmental Science,Chongqing University,Chongqing400030,China; 2.College of Material Science and Engineering,Chongqing University,Chongqing400030,China) Abstract:To investigate the solidification and deformation process of strand in beam blank mould,two鄄dimen鄄 sional unsteady thermo鄄mechanical coupled finite element models are set up by means of ABAQUS software. The heat transfer between the internal surface of mould and the strand ismodeled by the user defined subrou鄄 tine GAPCON in ABAQUS.The solidification and deformation of beam blank,the effect of gap between the mould and strand on heat transfer and the contact stress between the mould and strand are taken into account in the numerical simulation.The numerical r