U型输送链附板冲压工艺与模具设计.docxVIP

U型输送链附板冲压工艺与模具设计摘要:分析了 U 型输送链附板的结构特点，在此基础上对其冲压加工工艺进行优化设计介绍了改进后级进模的结构特点及冲压加工工艺，通过改进提高了产品质量稳定性，提高了生产效率，降低了加工成本. 根据设计零件的尺寸、材料、批量生产等要求，首先分析零件的工艺性，确定冲裁工艺方案及模具结构方案，即该工件需要落料-冲孔单工序模和弯曲模来完成。然后通过工艺设计计算，确定排样方式。计算冲裁力和压力中心，初选压力机，计算凸、凹模刃口尺寸和公差，最后设计、选用零部件，其中在结构设计中，主要对凸模、凹模、凸凹模、定位零件、卸料与出件装置、模架、冲压设备、紧固件等进行了设计或选取，对模具主要零件的加工工艺规进行编制，对压力机进行校核，绘制模具总装图，及零件图，最终完成模具设计。关键词：输送链附板,U形弯曲模,冲裁模,冲孔模,冲压模具设计Optimization Design of U-Shaped Conveyor Chain Additional PlateAbstract:Analyzes the structure features of U-shaped conveyor chain additional plate, optimized designs of stamping process on the basis of analysis .Introduces the features the features of improved progressive mold structure and stamping technics .The stability of production quality is improved; the production efficiency is high and the production cost is reduced. According to the size, materials, mass production of the production, the first part is to analysis the process of the part . so the program of blanking process and die structure has been confirmed. As a results, blanking-punching single operation dies mould and bending mould are used to produce the parts. Then based on the process design calculations, the stock layout design can be ensured. It is needed to carry on the blanking force and the center of pressure computation, according to which the press can be choose. Calculating the punch and die cutting edge size and tolerances, then design and selection the parts of die. During the structural design, it is mainly about the design of the punch, die, punch and die, positioning parts, unloading and ejecting devices, mold, pressing equipment, fasteners, and so on. Press need to be checked, then draw the drawings and assembly drawings of parts, finally the design has been completed.Key words：Conveying chain attached plate, U-Shaped bending die, blanking die, piercing die, Stamping die design目 录1前言12 冲裁弯曲件的工艺分析23 确定工艺方案及模具的结构设计33.1确定工艺方案及模具的结构形式33.2模具总体结构设计34 模具设计工艺计算44.2排样、计算条料宽度及步距的确定54.2.1搭边值的确定54.2.2条料宽度的确定64.2.3 导板间间距的确定64.