感应加热论文：铜铝导管接头感应加热参数敏感性研究.docVIP

感应加热论文：铜铝导管接头感应加热参数敏感性研究 【中文摘要】感应加热利用工件内部涡流产生的焦耳效应对工件进行加热,是金属导管钎焊的一种重要方法。由于感应加热方式具有控制精确、高效率、低污染等优点,在工业生产中得到了迅速的进步以及大量的应用。如何选择感应加热过程中的各种参数使被加热材料的温度场分布满足生产要求是普遍关心的问题。数值模拟技术依靠成本低,效率高等突出优势已成为解决感应加热问题的有效方法。本文利用有限元分析软件ANSYS,通过电磁/热耦合计算的方法对铜铝金属导管接头的感应加热过程进行了温度场数值模拟。分别建立了感应加热的二维与三维计算模型。基于上述模型重点分析了加载电流,加载频率,线圈间距,线圈与工件距离以及偏心率对于加热区域温度分布的影响。研究表明:加热区域平均温度与加载电流及加载频率基本呈线性关系,随着线圈间距以及线圈与工件距离的减小而增大。并且可以根据生产中的实际情况调整模型来确定上述不同参数的单位变化对加热区域温度场的具体影响数值。将数值模拟计算结果与试验测量结果进行分析比较后表明,温度计算结果与实测结果吻合良好,计算模型可靠。从而对实际焊接过程中的工艺制定提供了依据。 【英文摘要】The induction heating which generates heat through Joule effect resulting from the eddy current of the workpiece is an effective method for metal tube brazing. Due to its high efficiency, precise control and low pollution properties, It has been rapidly developed and widely applied in industrial operations. How to adjust the various parameters of the heating process so that the temperature distribution of the workpiece can meet the production requirements is a common concern. As the numerical simulation has become an effective method for solving of temperature field problem of induction heating as its high efficiency and low cost.This paper deals with numerical simulation of cu-al pipe joints induction brazing process, using the method of electromagnetic/thermal coupled calculation with finite element analysis software ANSYS. The 2D and 3D induction heating calculation model were set up, based on which the influences on the temperature distribution of the heating zone through different current, frequency, coil gap, distance between coil and workpiece, the eccentricity have been analyzed. The results showed that: the average temperature of induction heating zone is basically linear with the applied current and frequency. Besides, it increases as the coil gap and distance between coil and workpiece decreases. The contribution rate on the induction heating zone of each parameter can also be determined based on the actual model.The comparison showed that the results of nu