梯度材料LGM硬质合金轧辊.PDFVIP

《金属热处理》 润滑耐磨梯度材料 LGM 辊环与离子渗硫处理的轧辊 张弋飞，张昕辉 (北京坚润表面材料研究所，北京 100034) 摘要：在钴基碳化钨硬质合金基体上，研制了一种润滑耐磨梯度材料 LGM 硬质合金及制造工艺，已成功应 用于高速线材轧机的辊环；通过 XRD 和 AES 分析了梯度材料中硫化物、氧化物组成和浓度分布。介绍了低 温离子渗硫处理的冷硬铸铁及冷硬合金铸铁轧辊。实践证明，梯度材料 LGM 辊环与离子渗硫处理后的铸铁 轧辊使用寿命分别提高 50%和 100%。分析表明 LGM 辊环中硫化物、氧化物在高温下具有良好的润滑耐磨 性能，减少了辊环表面微裂纹产生。 关键词：梯度材料；轧辊；硫化物；氧化物；硬质合金；铸铁 中国分类号：TG162.7 文献标识码：A 文章编号：0254-6051 （2003 ） Lubrication Gradient Material Tungsten Carbon Wire Rod Mill Roller and Ion Sulfurization Method Hot Mill Roller ZHANG Yi-fei ，ZHANG Xin-hui (Beijing Tough ＆ Lubricant Surface Material Inst. Beijing, 100034) Abstract：The novel Lubrication Gradient Material (abbreviate LGM) and its process on tungsten carbon was developed, and the wire rod mill rollers of the LGM were served in metallurgy industry. Composition and concentration distribution of metal sulfide and metal oxide on the LGM tungsten carbon rollers were investigated by XRD and AES . The ressults showed that the cobalt matrix tungsten carbon of LGM remains the tendency of concentration gradient of CoS and Co O distribute in depth from surface. Excellent lubrication properties of the 3 4 LGM tungsten carbon under the high temperature and oil-less environment were obtained, the surface’s micro cracks of the LGM components were prone to reduce in the service condition. Comparison with the conventional wire rod mill rollers, lifetime of the LGM rollers increased 50%. The cast iron mill rollers combined with ion sulfurization method for rolling steels was researched as well, lifetime of the sulfurization rollers increased 100%. Key words: lubrication gradient-material; mill roller; sulfide; oxide ; tungsten carbon ; cast iron 轧辊、辊环是轧机的关键零件。据统计每生产 1t 钢材，