钨合金模造玻璃模具之超精密切削加工技术研究-机械工业网.PDFVIP

模具技術專輯 鎢合金模造玻璃模具之超精密切削加工技術研究 A Study on Using Ultra-Precision Machining Technology to Process Tungsten Alloy Mold for Glass Lens Manufacturing 李仲淇 / 陳子鴻 / 簡瑞廷 金屬工業研究發展中心 精微成形研發處 模具與精微加工組 摘要：市面上玻璃模具的材料，大多都是選用碳化鎢(tungsten carbon, WC)或碳化矽(silicon carbon, SiC) ， 由於此兩種材料屬於難切削材，無法使用一般的傳統切削方法來加工，必須使用研磨拋光製程，本文，改用 與碳化鎢有相同特性，其含鎢量達 98%以上的鎢合金，來當玻璃模具材料，並選用超精密加工製程搭配超 音波橢圓震動加工技術來加工模具。 設計一個形狀為Ø3 mm ，R 值3 mm ，深度0.4 mm 的玻璃模具透鏡，來當作載具，先車削3 顆銅模具來 做形狀精度及重現性的印證。再將其加工參數，套用在鎢合金模具上，最後使用UA3P 量測儀器，測量其形 狀精度及表面粗糙度，其鏡片模具形狀精度可達到0.3 μm 以內，表面粗糙度可達Ra 15 nm 以內。 Abstract ：Tungsten carbide and silicon carbide are the two most widely used material for glass-making molds. However since the materials has high hardness, they cannot be processed by traditional machining. Instead, it is usually worked by polish. A study of using tungsten alloy to replace tungsten carbide for making glass-making molds was undertaken. The alloy contains 98% or more tungsten and has similar properties of tungsten carbide. It is processed by ultra-precision machining technology together with ultrasonic oval vibration technology. In this study, a mold for lens of molded glasses was designed. It has the geometry of diameter Ø3 mm, R value 3mm, and depth 0.4mm. First, the reproducibility of shape accuracy was verified by using 3 pcs copper mold made by turning. Second, the machining parameters were applied to machine the mold of tungsten alloy. Finally, the shape accuracy and surface roughness was measured by UA3P instruments. It is well noted that the shape accuracy is within 0.3 μm and the roughness within Ra 15 nm. 關鍵詞：超精密加工、光學玻璃鏡片、超音波加工 Keywords ：Ultra-Precision Machining, Optical Glass Lenses, Ultrasonic Processing 前言 上，但隨著玻璃材料技術的演進及模具、模仁技術 的進步，製作非球面模造玻璃鏡片的良率日益提 傳統模造玻璃製程原本是使用在研磨用玻璃 高，才使得模造玻璃產業再一次的受到光學廠的重 毛胚預形體的模作成形或是