刀片材质.ppt

刀片材质 刀片材质－硬材料的用武之地 硬质合金颗粒大小 磨削顶部和底部 成形磨削 成形磨削 倒棱、倒角磨削 周边磨削 ER-处理 清洗 刀片的制造过程 CVD and PVD 硬质合金钢车削牌号GC4225结构 低应力技术的涂层材料和作用 为什么要使用多重涂层？ CVD涂层的热裂纹 低应力涂层对刀片磨损的影响 硬质合金 涂层硬质合金 ISOP:4205,4215,4225,4235,1025,etc 钢件的加工 ISOM:2015,2025,2035,1025,etc 不锈钢的加工 ISOK:3205,3210,3215,etc 铸铁的加工 ISO S:S05F,1105,etc 非涂层硬质合金 H13A,H10,H10F,H10A,etc 钛合金、高温合金、铝合金的加工 金属陶瓷 5005,5015,1525,etc 钢、不锈钢、铸铁的精加工 陶瓷 Al2O3 6050, 650, 620,etc 铸铁、淬硬件的精加工 Si3N4 6090,etc 铸铁、冷硬铸铁的粗加工 晶须增强型 670,etc 高温合金、淬硬件粗加工 SIALON 6080,etc 高温合金 CBN 7015,7020,7050,CB20,CB50,etc 淬硬钢件、铸铁的精加工 金刚石 CD10,etc 铝合金 涂层硬质合金 ISO P: 4230,4240,1030,4220 —— 钢件的加工 ISO M: 1025,1030,2030,2040 —— 不锈钢的加工 ISO K: 3020,3040,K20W,K20D,K10W, 1020,3220 —— 铸铁的加工 ISO N:H10,1030,1025 —— 耐热合金和钛合金 非涂层硬质合金 H10,H10F,H13A,H1P, SM30, 金属陶瓷 CT530（Wiper） —— 钢、不锈钢、铝合金、硬材料的精加工 陶瓷 6090 —— 灰口铁、球墨铸铁、冷硬铸铁的粗加工 CBN CB50 ——淬硬钢件、灰口铁铁的精加工 金刚石 CD03,CD10,CD30 ——铝合金 铣削刀片总结 Cemented carbide is a powdered metallurgical product There are two main elements of a cemented carbide insert: Wc=tungsten carbide Co=cobalt The other minor elements are titanium, tantalum and niobium carbides. By using different types of tungsten powder and different percentages of the elements is what makes up the different grades. The powder is mixed and spun dried, sifted and poured into 5 gallon containers. The pressing operation consists of several pieces of tooling: Top and bottom press (repaired every 2 setups) Hole pin Cavity (repaired every 100,000 pcs) Powder is poured into the cavity, top and bottom press come together (20-30 tons), insert is picked and placed via robot onto graphite tray. Robot is used because of oils in hands, productivity, and insert is still very brittle (similar to chalk) at this stage. If insert is dropped, could break into several pieces. Random SPC is performed checking for weight. The insert is 50% porous at this stage.