注塑成型工艺解析分析.pptVIP

Parts not releasing from the tool. Reasons for Sprue Sticking. Incomplete parts. Press and process related. This section is mostly text. All of the text pages are in the Hifax Guide and should be reviewed only if time and participation attention is acceptable. Otherwise jump to the slides that have photos that illustrate problems and problem solving. Surface defects. Press and process related. Surface defects. Splay marks. Press and process related. Surface defects. Splay marks. Mold related. Weld lines. Poor knit strength or appearance. Press and process related. Weld lines. Poor knit strength or appearance. Mold related. Flash condition. Material flashing at the parting line. Press and process related. Flash condition. Material flashing at the parting line. Mold related. 表面缺陷 成型条件: 1. 进入保压太早. 2. 注塑速度过慢. 3. 注塑/保压压力太大. 翘曲 4. 注塑保压时间太长. 5. 加工温度太低. 6. 模具温度太低. 7 冷却不足 8. 加工周期不稳定. 模具原因: 1. 模具温度不均匀. 2. 浇口不适合. A. Gate depth is too thin. B. Land length is too long. 3. 流程太长. 4. 壁厚不均匀. 5. 排气. 6. 顶出问题. Surface Defects DISTORTION Dodge DR Front Air Deflector Problem When the part was adequately packed a gloss and raised appearance showed over the top of the knock out pins. Core Side The knockout pins were protruding causing a depression in the part surface on the core part side. The pins protruded into the part 0.015” to 0.020”. 表面缺陷 设备问题: 1. Obstruction, such as metal in the nozzle orifice. 2. Nozzle band not functioning properly, too low or too high temperature settings. SPLAY MARKS 3. Loss of heat such as losing a fuse and thus a bank of heater bands. 4. Nozzle orifice is too small. Not the same size as previously used in production. Process Conditions: 1. Material needs to be dried. 2. Injection boost velocity initially set too fast at the start of the injection profile. 3. Contamination. 4. Nozzle drool, which solidifies then breaks up going through the gate on the next shot. 5. Excessive mold spray or mold lubr