高镍铬铸钢轧辊加工用聚晶立方氮化硼刀片的制备与性能.docVIP

高镍铬铸钢轧辊加工用聚晶立方氮化硼刀片的制备与性能 张松锋 周小东 谢辉 李帅 冯飞 周口师范学院机械与电气工程学院 开封贝斯科超硬材料有限公司 河南黄河旋风股份有限公司 X 关注成功！ 加关注后您将方便地在 我的关注中得到本文献的被引频次变化的通知！ 新浪微博 腾讯微博 人人网 开心网 豆瓣网 网易微博 摘????要： 以铝钛化合物为黏结剂, 制备了立方氮化硼体积分数为80%的聚晶立方氮化硼刀片, 研究了其显微组织、硬度、磨损性能和切削加工性能, 并与同类产品进行了对比。结果表明:所制刀片的显微硬度达到3 127 HV, 显微组织分布均匀, 后刀面磨损高度为0.28 mm, 与同类产品的相当;断续切削时达到3.2万次冲击不崩刃, 优于同类产品;在粗加工时, 该刀片切削轧辊数量比同类产品的高出23%以上, 在精加工时其单刃切削行程高出17%以上。 关键词： 聚晶立方氮化硼; 高镍铬铸钢; 轧辊; 作者简介：张松锋 (1981-) , 男, 河南项城人, 讲师, 硕士 收稿日期：2017-01-06 基金：国家自然科学基金资助项目 Preparation and Performance of Polycrystalline Cubic Boron Nitride Blade for High Ni-Cr Cast Steel Roller Processing ZHANG Songfeng ZHOU Xiaodong XIE Hui LI Shuai FENG Fei School of Mechanical and Electrical Engineering, Zhoukou Normal University; BESCO Superhard Materials Co., Ltd.; Henan Huanghe Whirlwind Co., Ltd.; Abstract： Polycrystalline cubic boron nitride blade containing 80 vol% cubic boron nitride was prepared with Al-Ti compound as binder. The microstructure, hardness, wear and cutting performance of the blade were studied and compared with those of the similar products. The results show that the microhardness of the prepared blade reached 3 127 HV. The microstructure distributed homogeneously. The wear height of the flank face was 0.28 mm, which was about the same as that of the similar products. The impact resistance number without chipping in interrupted cutting reached 32 000 times, which was better than that of the similar products. The number of rollers cut by the blade in roughing processing was 23% higher and the single-edged cutting stroke in finishing processing was 17% higher than those by the similar products. Keyword： polycrystalline cubic boron nitride; high Ni-Cr cast steel; roller; Received： 2017-01-06 0 引言 轧辊是钢厂轧机上的重要零件, 其使用寿命主要受轧制时的动/静载荷、磨损和温度的影响。轧辊材料有铸钢、铸铁和锻钢三大类, 铸钢的拉伸性能和冲击韧性更高, 在轧辊方面的应用最多, 尤其是添加质量分数在20%以上镍、铬等合金元素的高镍铬铸钢。高镍铬铸钢的表面硬度达到80 HSD, 属于难切削的脆硬类材料, 由其制造的轧辊铸件毛坯的表面切削余量不均匀, 存在气孔、砂眼等铸造缺陷。聚晶立方氮化硼 (PCBN) 是由立方氮化硼 (CBN) 微粉与各类金属、陶瓷等粉体黏结剂在高温高压条件下烧结得到