工艺改造提升大豆磷脂软胶囊的生产效率.docVIP

工艺改造提升大豆磷脂软胶囊的生产效率 肖良军 黄袁明 汤臣倍健股份有限公司 X 关注成功！ 加关注后您将方便地在 我的关注中得到本文献的被引频次变化的通知！ 新浪微博 腾讯微博 人人网 开心网 豆瓣网 网易微博 摘????要： 目的 探究大豆磷脂软胶囊的生产过程中的质量关键控制点, 改进生产工艺, 提升大豆磷脂生产效率。方法 通过优化胶液储存时间和温度, 重新设计压丸模具, 改造转笼干燥模式来提升大豆磷脂生产效率。结果 经过实验验证, 胶液储存812 h可降漏油率, 产品的漏油率下降90%, 由原来的4.845‰降为0.47‰。使用倒三角和8排模具可以提升生产速度, 生产效率提升33.4%。使用单细胞转笼干燥可以降低干燥时间, 减少25 h干燥时间。结论 通过一系列的改善, 提升了大豆磷脂的生产速度, 降低大豆磷脂漏油风险, 实现了大豆磷脂生产效率的大幅度提升。 关键词： 大豆磷脂软胶囊; 干燥; 生产效率; 模具; 作者简介：肖良军, 助理工程师, 主要研究方向为保健品的生产及管理。E-mail:825618353@ 作者简介：黄袁明, 高级技师, 主要研究软胶囊设备硬件、自动控制攻关改造。E-mail:260092486@ Enhancement of production efficiency of soybean lecithin soft capsule by process modification XIAO Liang-Jun HUANG Yuan-Ming By-Health Co., Ltd.; Abstract： Objective To explore the critical control points in the production process of soybean lecithin soft capsule, improve the production process, and promote the production efficiency of soybean lecithin soft capsule. Methods The storage time and temperature of the glue were optimized, the pressing die was redesigned, and the drying mode of rotary cage was reformed. Then the production efficiency of soybean lecithin soft capsule was improved. Results After experimental verification, the glue storage for 812 h could reduce the leakage rate. The oil leakage rate was fallen by 90% from 4.845‰ to 0.47‰. The use of inverted triangle and 8 row mold could improve production speed, and the production efficiency was increased by 33.4%. Single cell cage drying could reduce drying time, and the drying time was reduced by 25 h. Conclusion Through a series of improvements, the production speed of soybean lecithin soft capsule is improved, the risk of soybean lecithin soft capsule is reduced, and the production efficiency of soybean lecithin soft capsule is greatly improved. Keyword： soybean lecithin soft capsule; dry; production efficiency; mould; 1 引言 大豆磷脂是从大豆中提取的精华物质, 是生命细胞的基础物质之一, 人类生命自始至终都离不开它的滋养和保护, 磷脂存在于每个细胞之中, 决定细胞之间能量和信息的传递[1]。人体拥有足够的磷脂, 就意味着具有较好的免疫力、代谢力和生命活力。磷脂是人体细胞 (细胞膜、核膜、质体膜) 的基本成分, 并对神经、生